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Carbon Steel Filter Tank
Carbon Steel Filter Tank
Discover robust and cost-effective pre-filtration with Stark Water’s Carbon Steel Filter Tank. This durable carbon steel filter tank is ideal for various industrial water treatment applications, providing reliable removal of suspended solids and impurities before downstream processes.
商品説明
For many industrial and commercial water treatment applications, efficient and economical pre-filtration is a fundamental requirement to protect downstream equipment and ensure consistent water quality. The Stark Water Carbon Steel Filter Tank offers a highly robust and cost-effective solution for removing suspended solids, sediment, and other particulates from various water sources. This durable filter tank is an essential component in a multi-stage filtration system, designed for long-term, reliable performance in demanding environments.
Durable Carbon Steel Construction for Industrial Applications
The primary advantage of this filter tank lies in its construction from **carbon steel**. This material provides exceptional mechanical strength and durability, making it ideal for large-volume industrial applications where robustness and resistance to high pressures are critical. Carbon steel tanks are particularly well-suited for high-flow filtration systems and can withstand harsh operational conditions. Each tank is meticulously fabricated and typically finished with a protective coating (e.g., epoxy paint, internal lining) to enhance its corrosion resistance, especially when storing or processing raw water. This ensures a long operational lifespan and reliable performance, contributing to the overall integrity of your water treatment infrastructure.
Versatile Media Filtration Capabilities
The carbon steel filter tank is designed to house various filtration media, making it highly versatile for different purification needs. Common configurations include:
- Multi-Media Filters: Utilizes layers of various granular media such as sand, gravel, and anthracite to effectively remove suspended solids, turbidity, and sediment. This is a common and highly effective method for pre-treatment.
- Activated Carbon Filters: Filled with granular activated carbon (GAC), these tanks are excellent for removing chlorine, chloramines, organic compounds, unpleasant tastes, and odors from water.
- Iron & Manganese Removal Filters: Specialized media can be used to oxidize and remove dissolved iron and manganese, preventing staining and buildup.
This adaptability allows the tank to be customized to address specific raw water challenges, ensuring optimal preparation of water before it proceeds to more sensitive purification stages like RO, UF, or ion exchange systems. Its design ensures efficient backwashing, allowing for easy cleaning and regeneration of the filter media, thereby maintaining consistent filtration performance.
Essential for Downstream Equipment Protection
By effectively removing particulates and other contaminants, the Stark Water Carbon Steel Filter Tank plays a crucial role in safeguarding expensive downstream water treatment equipment. This pre-filtration step prevents clogging, fouling, and abrasion of sensitive components such as pumps, membranes (RO, UF), and resin beds (ion exchange), significantly extending their operational lifespan and reducing maintenance costs. Its robust design and efficient filtration contribute directly to the overall efficiency, reliability, and cost-effectiveness of your entire water treatment plant.
製品パラメーター
| パラメータ | 仕様/カスタマイズ・オプション |
|---|---|
| コア・キーワード・フォーカス | Carbon Steel Filter Tank design and capabilities. |
| Material Construction | High-strength Carbon Steel (A3, Q235B, Q345R or equivalent). |
| Internal Lining (Optional/Recommended) | Food-grade epoxy lining, rubber lining, or other corrosion-resistant coatings for enhanced durability and specific applications. |
| Filter Media Compatibility | Multi-Media (Sand, Gravel, Anthracite), Activated Carbon, Manganese Greensand, Birm, Resin, etc. |
| Design Type | Vertical or Horizontal, Cylindrical Pressure Vessel. |
| Capacity / Diameter | Customizable, wide range of diameters (e.g., 600mm to 3000mm or more) and heights, based on required flow rate and media volume. |
| Inlet/Outlet Connections | Flanged connections (ANSI, DIN, JIS standards), sizes typically from 2″ to 12″ or larger, based on flow rate. |
| Max. Operating Pressure | Typically 0.6 MPa (6 Bar / 87 PSI) to 1.0 MPa (10 Bar / 145 PSI), customizable for higher pressures. |
| Max. Operating Temperature | Up to 80°C (depending on lining material). |
| Valves & Piping | Manual multi-port valve, automatic diaphragm/butterfly valves, or pneumatic/electric actuated valves for backwash/rinse cycles. UPVC, Carbon Steel, or Stainless Steel piping. |
| Manholes/Handholes | Top and/or side manholes for media loading/unloading and inspection. |
| Support Type | Skirt support or saddle supports (for horizontal tanks). |
| Surface Finish (External) | Primer + Anti-corrosive paint coating (various colors available). |
| Testing & Certification | Hydrostatic testing; ASME U stamp, PED, CE upon request for pressure vessel compliance. |
適用業種
- Industrial Water Treatment Plants: Serving as multi-media filters (sand filters) and activated carbon filters for primary removal of suspended solids, turbidity, chlorine, and organic matter, protecting downstream RO systems, UF systems, and ion exchange resins.
- Power Generation: Critical for pre-treatment of boiler feed water, cooling tower make-up water, and general utility water, preventing scaling and corrosion in expensive heat exchange equipment.
- Municipal Water Treatment: Used for filtration of raw surface or well water prior to main disinfection and distribution, improving water clarity and reducing load on subsequent stages.
- Food & Beverage Industry: Filters process water for production, cleaning-in-place (CIP) systems, and pre-filtration for ingredient water, ensuring clarity and quality.
- Chemical Processing: Filters process water, wastewater streams, and various chemical solutions to remove particulates and impurities, protecting pumps and ensuring product quality.
- Textile & Dyeing Industry: Provides pre-filtered water for dyeing and washing processes, preventing imperfections and ensuring consistent product quality.
- Mining & Metals Industry: For filtration of process water, washdown water, and wastewater containing heavy suspended solids, crucial for environmental compliance and operational efficiency.
- Wastewater Treatment & Reuse: Used as primary physical filters to reduce suspended solids in industrial or municipal wastewater streams before further biological or chemical treatment.
- Oil & Gas Industry: Filters produced water, injection water, and various process fluids to protect pumps, injectors, and maintain system integrity.
- HVAC & Cooling Systems: Removes suspended solids from circulating water in large chiller and cooling tower systems to improve heat exchange efficiency and prevent clogging.
アドバンテージ・ワン
The Stark Water Carbon Steel Filter Tank offers the significant advantage of **exceptional strength and cost-effectiveness** for large-scale industrial filtration. Constructed from robust carbon steel, this tank provides superior mechanical integrity, capable of withstanding high operating pressures and demanding industrial environments with ease. This inherent durability ensures a significantly longer operational lifespan compared to less robust materials, reducing the need for frequent replacements and minimizing maintenance costs. By offering this high-strength solution at a competitive price point, our carbon steel filter tank provides an economical yet highly reliable foundation for your critical water pre-treatment processes, delivering excellent long-term value and operational stability.
アドバンテージ2
Our Carbon Steel Filter Tank excels in its **versatile filtration capabilities** and provides **superior downstream protection** for your entire water treatment infrastructure. Designed to house various filter media—from multi-media for turbidity removal to activated carbon for chlorine elimination—this tank can be customized to effectively address specific raw water challenges. By efficiently removing suspended solids, sediment, and other impurities in the early stages of treatment, it acts as a crucial safeguard for more sensitive and expensive downstream equipment such as RO membranes, UF systems, and ion exchange resins. This comprehensive pre-filtration extends the lifespan of your valuable assets, reduces fouling, minimizes maintenance, and ensures the consistent performance of your overall water purification plant.
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よくあるご質問
Q1: 逆浸透システムの寿命はどのくらいですか？
逆浸透膜システムの寿命は、水質とメンテナンスに左右されます。通常、膜は2～3年、システム自体は適切な手入れをすれば10年以上持ちます。
Q2: 異なる水質条件に応じてシステムをカスタマイズできますか？
はい、当社のシステムはすべてフルカスタマイズが可能です。お客様のウォーターレポートとアプリケーションのニーズを分析し、オーダーメイドのソリューションを提供します。
Q3: STARKの機器はどのような規格に準拠していますか？
当社の製品はCE、ISO 9001に準拠しており、ご要望に応じて特定の地域の規制や業界標準に適合するように設計することができます。
Q4: STARK ROシステムの納期はどのくらいですか。
標準システムは7～15日以内に出荷される。カスタマイズされた注文の場合、リードタイムは複雑さによって20～25日に延びることがあります。
Q5: 技術サポートや設置指導は行っていますか？
はい。完全な技術文書、ビデオによる遠隔指導を提供し、ご要望に応じてエンジニアを海外に派遣することも可能です。
Q6: 見積もりには何が含まれていますか？
お見積もりには、ROシステム一式、コントロールパネル、ポンプ、前処理ユニット、必要な付属品が含まれます。ご要望に応じて、設置用工具やスペアパーツも含まれます。