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Industry Challenges in Equipment Cooling & Circulating Water Treatment
- Scaling and Fouling: Frequent scaling, fouling, and corrosion in cooling towers and heat exchangers lead to lower heat transfer efficiency and unexpected shutdowns.
- Variable Source Water Quality: Fluctuations in municipal or well water quality make it difficult to maintain consistent process conditions and often lead to increased chemical consumption.
- Rising Operational Costs: Inefficient water treatment increases chemical, energy, and maintenance costs, impacting the overall profitability of manufacturing operations.
- Strict Compliance Requirements: Modern manufacturing plants face tough environmental discharge standards and must invest in advanced water recycling and zero-liquid-discharge (ZLD) solutions.
- Unplanned Downtime: Equipment failures due to poor water quality result in costly production interruptions and higher maintenance labor.
일반적인 애플리케이션 시나리오
Cooling Towers and Central Chillers
개방형 및 폐쇄형 냉각수 시스템에서 낮은 스케일링 및 생물 오염 위험을 유지하여 컴프레서, 콘덴서 및 에너지 전달 장치를 보호합니다.
Production Line Process Water
헹굼, 세척, 혼합 및 제조를 위한 안정적이고 고품질의 공정수를 공급하여 제품 결함 및 수율 손실을 최소화합니다.
Heat Exchanger Systems
열 전달을 저해하고 유지보수 가동 중단 시간을 증가시키는 스케일, 부식 및 미립자 축적을 방지합니다.
Supplementary and Makeup Water Systems
도시 용수, 우물물 또는 재생 수원을 고급 전처리 및 모니터링 기능을 갖춘 재순환 루프에 통합합니다.
Our Integrated Solution Approach
We design and deliver a fully integrated cooling and circulating water treatment system tailored for each manufacturing environment. Our process typically includes:
- Pre-Treatment: Removal of suspended solids, iron, and organics using multi-media filters and automatic backwash systems.
- 물 연화: Resin-based softeners to eliminate hardness, prevent scale formation, and reduce chemical dosing.
- Reverse Osmosis (RO) Purification: High-efficiency industrial RO units produce low-conductivity make-up water, enhancing process stability and reducing blowdown volumes.
- Storage and Distribution: Stainless steel tanks and automated pumps maintain hygienic water storage and pressure balance across process loops.
- Smart Dosing and Monitoring: Automated chemical dosing systems and online sensors (pH, ORP, conductivity) ensure precise control, real-time alerts, and compliance reporting.
Our modular, scalable design philosophy allows for easy expansion, future upgrades, and seamless integration with plant automation systems.
