Industrial Water Softening And Demineralizing Equipment Dia 200*1100mm Ion Exchange Resin Salt Tank Water Softener system 500l Per Hour Filtration Plant
Achieve optimal water quality for your industrial needs with Stark Water’s Industrial Water Softening and Demineralizing Equipment. This compact 500L per hour filtration plant, featuring a Dia 200*1100mm ion exchange resin tank and integrated salt tank, efficiently removes hardness and minerals, protecting your systems and enhancing operational efficiency.
Product Description
For industrial operations, the quality of water used is a critical factor impacting equipment lifespan, energy efficiency, and product consistency. Hard water and high mineral content can lead to costly scaling, corrosion, and reduced performance in boilers, cooling towers, and process lines. The Stark Water Industrial Water Softener and Demineralizing Equipment offers a robust and highly efficient solution, providing consistently softened and demineralized water essential for various industrial applications.
Dual-Action Purification: Softening and Demineralization
This advanced system combines two crucial water treatment processes:
- Water Softening: The primary function is to effectively remove hardness-causing ions like calcium and magnesium through ion exchange. As raw water passes through the specialized resin within the **Dia 200*1100mm ion exchange resin tank**, these hardness ions are exchanged for sodium ions, preventing scale buildup in pipes, heat exchangers, and machinery. This ensures smoother operations, reduced maintenance, and extended equipment life.
- Demineralization (Optional/Complementary): While primarily a softener, the “Demineralizing Equipment” in its name suggests its capability or potential for significant mineral reduction. Full demineralization typically involves both cation and anion exchange resins (or mixed-bed resin) to remove all dissolved mineral salts, producing deionized water. For simpler applications, the softening process significantly reduces a major portion of dissolved minerals (hardness), contributing to a demineralizing effect. If full demineralization is required, additional resin tanks would be incorporated into the system design, ensuring ultra-pure water.
The system’s efficient design supports a continuous flow of **500L per hour**, making it suitable for small to medium-scale industrial processes requiring a reliable supply of treated water.
Compact Design with Integrated Salt Tank
Designed for industrial practicality, this water treatment plant is built with a compact footprint, allowing for flexible installation even in space-constrained environments. A key feature is the integrated **salt tank**, which simplifies the regeneration process. This tank holds the salt (sodium chloride) required to create the brine solution, which periodically recharges the ion exchange resin, ensuring continuous softening and demineralization performance. The robust construction, typically featuring durable FRP tanks and high-quality components, guarantees longevity and reliability in demanding industrial settings.
Automated Operation for Industrial Efficiency
This industrial water softener is designed for automated operation, minimizing manual intervention and optimizing efficiency. Equipped with intelligent control valves, it can be programmed for automatic regeneration cycles (either time-based or volume-based), ensuring that the resin is always ready to treat water without constant oversight. This automation reduces labor costs, ensures consistent water quality, and prevents downtime, allowing your industrial operations to run smoothly and uninterrupted.
Product Parameter
The Stark Water industrial water softener and Demineralizing Equipment is engineered for efficient and reliable water treatment in industrial settings. Here are its key technical specifications:

- Pure Water Capacity: 500 Liters per Hour (LPH) / Approximately 2.2 Gallons per Minute (GPM)
- System Type: Automatic Industrial Water Softener (Ion Exchange principle), with significant demineralizing effect for hardness. Full demineralization (DI water) requires additional resin beds.
- Ion Exchange Resin Tank: Dia 200*1100mm (Diameter 200mm, Height 1100mm) for the primary resin column (typical dimensions; actual may vary by exact model and capacity).
- Resin Type: High-capacity Strong Acid Cation Exchange Resin (for softening). For full demineralization, Strong Base Anion resin or Mixed Bed resin would be added.
- Salt Tank: Integrated Brine Tank (for salt storage and brine solution preparation).
- Control Valve: Automatic Multi-port Control Valve (e.g., Runxin, Fleck, Clack equivalent), volume or time-based regeneration.
- Inlet Water Requirements:
- Pressure: 0.2 – 0.6 MPa (2 – 6 Bar / 29 – 87 PSI)
- Temperature: 5°C – 45°C
- Hardness: Typically up to 450 mg/L (as CaCO³), higher requires larger system sizing.
- Free Chlorine: <0.1 ppm (pre-treatment may be required).
- Output Water Quality: Hardness reduced to <0.03 mg/L (as CaCO³), often with significant reduction in other dissolved solids.
- Power Supply: 220V AC, 50Hz/60Hz (standard for control valve; customizable).
- Connection Type: Threaded (NPT/BSPT) or Flanged connections, suitable for industrial piping.
- Construction Material:
- Pressure Tanks: FRP (Fiber Reinforced Plastic), Dia 200*1100mm or larger depending on exact flow.
- Salt Tank: PE (Polyethylene).
- Piping: UPVC or Stainless Steel.
- Frame: Optional, often compact standalone tanks.
- Dimensions (Approximate): Varies based on specific configuration, but designed to be compact.
- Filtration Plant: Refers to the overall system including the softener, making it a complete treatment solution.
Applicable Industry
The Stark Water industrial water softener and Demineralizing Equipment is an indispensable solution for any industrial or commercial operation where hard water or high mineral content can impede efficiency and damage equipment. Its ability to deliver high-quality softened and significantly demineralized water makes it ideal for a diverse range of sectors:
- Boiler Feed Water Treatment: Crucial for preventing scale formation on heat exchange surfaces in industrial boilers, significantly improving energy efficiency, extending boiler lifespan, and reducing blowdown frequency.
- Cooling Towers & HVAC Systems: Reduces scaling and corrosion in cooling loops, optimizing heat transfer efficiency, minimizing chemical usage, and lowering maintenance costs.
- Food & Beverage Processing: Provides softened process water for product formulation, cleaning-in-place (CIP) systems, and rinse water, preventing mineral precipitation in products and equipment.
- Textile & Dyeing Industry: Supplies soft water for dyeing and washing processes, preventing mineral stains, ensuring consistent color vibrancy, and improving fabric quality.
- Pharmaceutical Industry (Utility Water): Used for general utility water applications where softened or demineralized water is required, protecting equipment and maintaining hygiene.
- Car Washes & Commercial Laundries: Ensures spot-free rinsing and enhances cleaning efficiency, reduces soap consumption, and extends the lifespan of machinery and textiles.
- Manufacturing & Process Industries: Provides treated water for various production processes, preventing mineral buildup in equipment and ensuring product quality.
- Hospitals & Healthcare Facilities (Non-Critical Areas): Supplies softened water for laundries, dishwashers, and general utility, protecting appliances and ensuring operational efficiency.
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FAQ
Q1: How long does the reverse osmosis system last?
The lifespan of a reverse osmosis system depends on water quality and maintenance. Typically, the membrane lasts 2–3 years, while the system itself can last over 10 years with proper care.
Q2: Can the system be customized based on different water conditions?
Yes, all our systems are fully customizable. We analyze your water report and application needs before providing tailored solutions.
Q3: What standards does STARK equipment comply with?
Our products comply with CE, ISO 9001, and can be designed to meet specific regional regulations or industry standards upon request.
Q4: What is the delivery time for STARK RO systems?
Standard systems are shipped within 7–15 days. For customized orders, lead time may extend to 20–25 days depending on complexity.
Q5: Do you provide technical support or installation guidance?
Yes. We provide full technical documentation, remote guidance via video, and can dispatch engineers internationally upon request.
Q6: What is included in your quotation?
Our quotation includes the full RO system, control panel, pumps, pre-treatment units, and all necessary fittings. Installation tools and spare parts can be included upon request.