FRP membrane housing 4040/8040 Fiberglass Seawater Membrane Housing Pressure Vessels
Secure robust and highly corrosion-resistant membrane containment with Stark Water’s FRP Membrane Housing 4040/8040. This fiberglass seawater membrane housing is designed as a high-pressure vessel, precisely engineered to protect 4040 and 8040 RO membranes in demanding seawater desalination and industrial applications.
商品説明
Seawater desalination and high-purity industrial processes involving aggressive chemistries present some of the most challenging environments for water treatment equipment. The integrity and material quality of membrane housings are paramount for safety, efficiency, and longevity. The Stark Water FRP Membrane Housing 4040/8040 is specifically engineered to excel in these extreme conditions, providing a superior, highly corrosion-resistant solution for containing RO membrane elements under very high pressures.
The Ultimate Corrosion Resistance: Fiberglass Seawater Membrane Housing
The defining feature of this product is its construction from Fiberglass Reinforced Plastic (FRP), specifically designed as a fiberglass seawater membrane housing. FRP offers an unparalleled advantage in environments where stainless steel might eventually succumb to pitting or crevice corrosion due to high chloride concentrations. This makes our FRP membrane housing the material of choice for:
- Seawater Desalination: Impervious to the highly corrosive effects of concentrated brine and seawater.
- Aggressive Chemical Environments: Resists a broad spectrum of acids, bases, and oxidizing agents often present in industrial processes or used for membrane cleaning.
- Long-Term Durability: Provides exceptional longevity and structural integrity without rusting or degrading over time, even under continuous exposure to harsh conditions.
This inherent material superiority ensures that the membrane housing maintains its performance and safety characteristics throughout its extended operational lifespan, making it a truly reliable choice for critical applications.
High-Pressure Vessel for 4040/8040 RO Membranes
Our FRP Membrane Housing is designed as a robust high-pressure vessel, capable of safely withstanding the extreme internal pressures (often 800-1200 PSI) required for efficient seawater reverse osmosis (SWRO) and high-recovery brackish water RO systems. It is available with precise internal dimensions to accommodate both standard 4040 RO membrane elements (4-inch diameter, 40-inch length) and 8040 RO membrane elements (8-inch diameter, 40-inch length). This dual compatibility offers immense flexibility for system designers, allowing for efficient scaling of purification capacity while utilizing a trusted housing type. The meticulous design ensures a leak-proof seal and optimal membrane seating, preventing bypass and maximizing the efficiency of the purification process.
Reliability, Safety, and Optimized Performance in Demanding Applications
The Stark Water Fiberglass Seawater Membrane Housing is built for unyielding reliability and safety. Its robust construction and adherence to pressure vessel standards ensure integrity under demanding operating conditions. By providing a secure and stable environment for the RO membranes, it contributes directly to achieving optimal permeate flow and contaminant rejection, thereby extending the lifespan of valuable membranes and safeguarding the purity of the treated water. This combination of material superiority, high-pressure capability, and versatile sizing makes it an indispensable component for any large-scale seawater desalination or high-purity industrial application.
製品パラメーター
The STARK FRP Membrane Housing 4040/8040 is engineered for robust, high-pressure performance in demanding seawater and industrial applications. Here are its key technical specifications:
パラメータ | 仕様/カスタマイズ・オプション |
---|---|
コア・キーワード・フォーカス | FRP Membrane Housing design and capabilities. |
Compatible Membrane Sizes | 4040 (4-inch diameter x 40-inch length) and 8040 (8-inch diameter x 40-inch length) RO Membrane Elements. Available for 1 to 7+ elements per vessel, depending on size. |
Material Construction | Fiberglass Reinforced Plastic (FRP) with high-quality liner (e.g., Polyethylene, Polypropylene, or Epoxy Vinyl Ester) chosen for specific chemical resistance. |
Maximum Operating Pressure | Designed as a High Pressure Vessel: Typically 600 PSI, 1000 PSI, or 1200 PSI (4.1 MPa – 8.3 MPa), specifically for Seawater RO (SWRO) or high-pressure BWRO. |
Design Type | End-entry or Side-entry ports. Multi-port options (e.g., 2.5″, 4″ side ports for 8040). |
Port Connections | Threaded (NPT/BSP) or Flanged connections, designed for high pressure. |
End Cap Type | Quick-Lock (clamped) or Bolt-on for secure closure and easy membrane replacement. |
Sealing Material | EPDM, Viton (FKM), or Buna-N (NBR) O-rings, selected based on temperature and chemical compatibility. |
External Finish | Standard gel coat (various colors available) or painted. |
Maximum Operating Temperature | Up to 49°C (120°F) for standard seals and materials; higher with specialized materials. |
Mounting Hardware | Includes stainless steel mounting saddles and straps. |
Testing & Certification | Hydrostatic pressure tested; designed to relevant industry standards (e.g., ASME, PED) for pressure vessels. |
Corrosion Resistance | Excellent resistance to highly corrosive media, including seawater, brines, acids, and bases. |
適用業種
The STARK FRP Membrane Housing 4040/8040, as a robust fiberglass seawater membrane housing, is a critical and adaptable component for high-pressure RO systems across a diverse range of demanding industrial and municipal sectors. Its superior corrosion resistance and high-pressure capability make it indispensable for:
- Seawater Desalination Plants: Essential for containing SWRO membranes under extremely high pressures, enabling the efficient conversion of highly saline seawater into fresh, potable, or process water for coastal communities, industries, and island nations.
- Brackish Water Reverse Osmosis Systems (High TDS/Corrosive): For purifying challenging brackish groundwater with higher salt content or corrosive properties, where conventional materials might degrade.
- Industrial Wastewater Treatment & Reuse (Challenging Effluents): Applied in RO stages of advanced industrial wastewater treatment plants to produce high-quality effluent, especially when dealing with corrosive or high-TDS industrial discharges.
- Power Generation (SWRO Pre-treatment): Critical for containing RO membranes in systems providing boiler feed water or cooling tower make-up water from seawater sources.
- Chemical Processing: For RO systems purifying water for chemical formulations, or treating process streams where the FRP’s chemical resistance is a distinct advantage against specific chemicals.
- Oil & Gas Industry: Used in systems for produced water treatment or offshore RO applications where robust, corrosion-resistant components are vital due to the harsh operating environment and fluid characteristics.
- Mining & Metallurgy (Process Water): For treating highly mineralized or corrosive process water using RO, benefiting from the housing’s material properties.
- Pharmaceutical & Medical Industry (Specific Use): For RO systems used in utility applications where specific corrosive agents might be present in the feed or cleaning solutions, requiring robust containment.
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よくあるご質問
Q1: 逆浸透システムの寿命はどのくらいですか?
逆浸透膜システムの寿命は、水質とメンテナンスに左右されます。通常、膜は2~3年、システム自体は適切な手入れをすれば10年以上持ちます。
Q2: 異なる水質条件に応じてシステムをカスタマイズできますか?
はい、当社のシステムはすべてフルカスタマイズが可能です。お客様のウォーターレポートとアプリケーションのニーズを分析し、オーダーメイドのソリューションを提供します。
Q3: STARKの機器はどのような規格に準拠していますか?
当社の製品はCE、ISO 9001に準拠しており、ご要望に応じて特定の地域の規制や業界標準に適合するように設計することができます。
Q4: STARK ROシステムの納期はどのくらいですか。
標準システムは7~15日以内に出荷される。カスタマイズされた注文の場合、リードタイムは複雑さによって20~25日に延びることがあります。
Q5: 技術サポートや設置指導は行っていますか?
はい。完全な技術文書、ビデオによる遠隔指導を提供し、ご要望に応じてエンジニアを海外に派遣することも可能です。
Q6: 見積もりには何が含まれていますか?
お見積もりには、ROシステム一式、コントロールパネル、ポンプ、前処理ユニット、必要な付属品が含まれます。ご要望に応じて、設置用工具やスペアパーツも含まれます。