
100L single effect evaporator/electric heating evaporator pervaporation machine for waste gas treatment
Efficiently treat and recover waste streams with Stark Water’s 100L Single Effect Electric Heating Evaporator Pervaporation Machine. This advanced electric heating evaporator pervaporation machine is specifically designed for waste gas treatment applications, enabling precise liquid concentration, solvent recovery, and environmental compliance at a compact scale.
제품 설명
In various industrial sectors, particularly those involved in chemical processes, manufacturing, or environmental remediation, effectively managing and treating waste streams—especially complex liquid effluents arising from waste gas treatment or containing valuable volatile organic compounds (VOCs)—is a critical challenge. The Stark Water 100L Single Effect Evaporator/Electric Heating Evaporator Pervaporation Machine offers a versatile and advanced solution, combining efficient liquid concentration with specialized separation capabilities for optimal waste management and resource recovery.
Integrated Electric Heating Evaporator for Waste Gas Treatment Effluents
This system primarily functions as an electric heating evaporator, precisely engineered for treating liquid effluents that often result from waste gas treatment processes (e.g., scrubber blowdown, condensate from VOC abatement). Operating as a single effect evaporator, it provides a straightforward and robust method for concentrating diluted waste streams. Electric heating offers exceptional control over the process temperature, ensuring uniform and efficient evaporation. This method is particularly advantageous for its cleanliness and ease of integration compared to steam heating, making it ideal for processes where precise thermal management is crucial. By evaporating the water or solvent, the system significantly reduces the volume of liquid waste, transforming it into a concentrated residue for easier disposal or further processing, while producing a clean distillate that can often be reused or safely discharged.
Advanced Pervaporation Machine for Specialized Separation and Recovery
A key distinguishing feature of this unit is its capability as a pervaporation machine. Pervaporation is an advanced membrane separation technology that allows for the selective separation of liquid mixtures based on their vapor-liquid equilibrium and membrane affinity, often used for separating azeotropes or recovering valuable components like VOCs from aqueous streams. While an evaporator is excellent for bulk solvent removal, the pervaporation component can enhance the separation efficiency for specific volatile organic compounds from dilute aqueous solutions or in cases where traditional distillation is uneconomical or inefficient. When integrated into a waste gas treatment context, the pervaporation module can process specific liquid effluents to selectively recover valuable solvents or reduce pollutant concentrations even further before evaporation, offering a comprehensive solution for challenging waste streams and contributing to a circular economy model by turning waste into resources.
Compact 100L Capacity for Pilot, Lab, and Specialized Applications
With a capacity of 100 liters (or 100L/batch, depending on continuous vs. batch operation), this electric heating evaporator pervaporation machine is ideally suited for small-scale industrial applications, pilot plants, laboratory use, or highly specialized processes. Its compact footprint allows for easy integration into existing facilities or research setups. This capacity ensures efficient waste volume reduction and resource recovery for specific, targeted waste streams, providing a cost-effective and flexible solution without the need for large-scale infrastructure. Its versatile capabilities make it an invaluable tool for environmental compliance, cost reduction, and sustainable resource management.
제품 매개변수
Stark Water’s 100L Single Effect Evaporator/Electric Heating Evaporator Pervaporation Machine is engineered for efficient liquid concentration, separation, and waste gas treatment effluent processing. Here are its key technical specifications:
매개변수 | 사양 / 사용자 지정 옵션 |
---|---|
핵심 키워드 포커스 | electric heating evaporator pervaporation machine design and capabilities. |
System Type | Single Effect Evaporator with Electric Heating and Integrated/Optional Pervaporation Module. |
Volume Capacity | 100 Liters (for evaporation chamber/batch size). Custom sizes available. |
Heating Method | Electric Heating (Heating Elements, Electric Jacket/Coils). Precise temperature control. |
Evaporation Capacity | Varies by liquid properties and operating conditions, typically 10-50 L/hr (for continuous mode) or 100L/batch. |
Operating Temperature (Evaporator) | Customizable, typical range 60°C – 100°C (atmospheric) or 30°C – 60°C (under vacuum). |
Vacuum System (Evaporator) | Optional, for low-temperature evaporation. Includes vacuum pump, condenser. |
Pervaporation Module (Optional/Integrated) |
|
Distillate Quality | High purity (low TDS, low VOCs if pervaporation applied), suitable for reuse or discharge. |
Concentrate Output | Highly concentrated liquid/sludge. |
Construction Material | Stainless Steel (SUS304, SUS316L for all wetted parts), chosen based on chemical compatibility of waste stream. |
제어 시스템 | PLC Automatic Control with HMI for temperature, vacuum, flow, and level control. Safety interlocks. |
전원 공급 장치 | 3 Phase, 380V/415V/460V, 50Hz/60Hz (Customizable). Electric heating power sized to capacity. |
Dimensions (Approximate) | Compact, skid-mounted unit for pilot/lab scale (e.g., L 1500mm x W 800mm x H 1800mm). |
Application Context | Waste gas treatment liquid effluents, solvent recovery, concentration of specialized chemicals. |
해당 산업
The Stark Water 100L Single Effect Evaporator/Electric Heating Evaporator Pervaporation Machine is a versatile and essential solution for a range of specialized industrial applications requiring efficient liquid concentration, waste gas treatment effluent processing, and advanced separation or recovery of valuable components. Its unique capabilities make it ideal for:
- Chemical Manufacturing: For concentrating chemical solutions, recovering valuable solvents from dilute aqueous streams (via pervaporation), and treating liquid effluents that result from gas scrubbing processes.
- Pharmaceutical Industry: Concentrating herbal extracts, active pharmaceutical ingredients (APIs), and other heat-sensitive pharmaceutical solutions without degradation (low temperature evaporation); recovering solvents from process streams.
- Environmental Remediation & Waste Management: Treating small to medium volumes of complex industrial wastewater, particularly liquid waste generated from waste gas scrubbers or containing VOCs/heavy metals, aiming for volume reduction or zero liquid discharge (ZLD).
- Paint & Coatings Industry: Recovering solvents from paint wastewater, treating wash water from equipment cleaning, and concentrating paint sludge.
- Food & Beverage Industry (Specialized): For concentrating small batches of heat-sensitive flavorings, extracts, or high-value ingredients; treating specific wastewater streams.
- Laboratories & Pilot Plants: Ideal for R&D purposes, process development, and small-scale production trials requiring precise control over evaporation and separation processes.
- Automotive Industry: For treating specific liquid waste streams generated from painting operations or component cleaning, potentially recovering solvents.
- Resin & Polymer Production: Concentrating polymer solutions or recovering solvents used in resin manufacturing processes.
- Industrial Cleaning & Surface Treatment: Treating spent cleaning solutions or rinse waters to recover valuable components or reduce waste volume.
- Semiconductor & Electronics Industry: For treating highly specific liquid waste streams from manufacturing processes, potentially recovering valuable materials or ultra-pure water.
장점 1
이점 2
관련 제품
연관 상품
자주 묻는 질문
Q1: 역삼투압 시스템의 수명은 얼마나 되나요?
역삼투압 시스템의 수명은 수질과 유지 관리에 따라 달라집니다. 일반적으로 멤브레인의 수명은 2~3년이며, 시스템 자체는 적절한 관리를 통해 10년 이상 지속될 수 있습니다.
Q2: 다양한 수질 조건에 따라 시스템을 맞춤 설정할 수 있나요?
예, 모든 시스템은 완벽하게 사용자 정의할 수 있습니다. 고객의 수질 보고서와 애플리케이션 요구 사항을 분석하여 맞춤형 솔루션을 제공합니다.
Q3: STARK 장비는 어떤 표준을 준수하나요?
당사의 제품은 CE, ISO 9001을 준수하며 요청에 따라 특정 지역 규정 또는 산업 표준을 충족하도록 설계할 수 있습니다.
Q4: STARK RO 시스템의 배송 시간은 어떻게 되나요?
표준 시스템은 7~15일 이내에 배송됩니다. 맞춤형 주문의 경우 복잡성에 따라 리드 타임이 20~25일로 연장될 수 있습니다.
Q5: 기술 지원이나 설치 안내를 제공하나요?
예. 전체 기술 문서와 비디오를 통한 원격 지원을 제공하며, 요청 시 엔지니어를 해외로 파견할 수 있습니다.
Q6: 견적에는 무엇이 포함되나요?
견적에는 전체 RO 시스템, 제어판, 펌프, 전처리 장치 및 필요한 모든 피팅이 포함됩니다. 요청 시 설치 도구와 예비 부품도 포함될 수 있습니다.