Permeate Blending Calculator
What this permeate blending calculator does
Permeate blending calculator mixes raw water (conductivity/TDS = Cr) and RO permeate (Cp) to reach a target conductivity/TDS (Ct). It returns the required permeate fraction and split flows (Qp, Qr) for a specified total blend flow. Results are shareable by URL and can be exported to CSV, so engineers and operators review the same assumptions and numbers.
When to use it
- Finished water must stay within a conductivity/TDS window (e.g., drinking, boiler feed, process rinsing).
- You want to blend back a small portion of raw water to reduce cost or adjust alkalinity/feel.
- During pilot/commissioning, you need fast estimates of ratios and flows at different set points.
Inputs explained
- Value unit: μS/cm (conductivity) or TDS (mg/L). Keep units consistent across inputs.
- Raw water (Cr): feed conductivity/TDS.
- Permeate (Cp): RO permeate conductivity/TDS.
- Target (Ct): desired conductivity/TDS of the blended stream.
- Total blend flow: target mixed flow; the tool outputs Qp and Qr.
Mass balance & formula
Assuming linear mixing at similar temperature and CO2 state:
Ct = fp·Cp + (1 − fp)·Cr ⇒ fp = (Ct − Cr) / (Cp − Cr).
Then Qp = fp·Qtotal and Qr = (1 − fp)·Qtotal.
Worked example
Cr=1500 μS/cm, Cp=60 μS/cm, Ct=200 μS/cm, Qtotal=1000 LPH.
fp = (200−1500)/(60−1500) = 1300/1440 ≈ 90.3%.
Qp ≈ 903 LPH, Qr ≈ 97 LPH.
Units & quick conversions
Item | Rule of thumb | Notes |
---|---|---|
Conductivity ↔ TDS | TDS ≈ Conductivity × 0.5–0.7 | Ion makeup dependent; verify on site. |
LPH ↔ m³/h | 1000 LPH = 1 m³/h | Use consistent flow units in the tool. |
Good practice & caveats
- Sample and blend at similar temperature; large differences affect readings.
- Conductivity/TDS depends on ion makeup; if CO2 equilibrium or dosing reactions change, verify on site and keep a safety margin.
- This permeate blending calculator is an engineering estimate; finalize set points with online instruments and trend data.
Related reading
For scaling/corrosion tendency, see an overview of the Langelier Saturation Index (LSI). Use LSI alongside antiscalant design and temperature-corrected measurements.
From calculator to configured package
Need a configured reference? See the 1000 LPH RO Water Treatment Solution (architecture, KPIs and O&M guidance). You can also model operating cost with our RO OPEX Calculator.
What this permeate blending calculator does
Permeate blending calculator mixes raw water (conductivity/TDS = Cr) and RO permeate (Cp) to reach a target conductivity/TDS (Ct). It returns the required permeate fraction and split flows (Qp, Qr) for a specified total blend flow. Results are shareable by URL and can be exported to CSV.
When to use it
- Finished water must stay within a conductivity/TDS window (e.g., drinking, boiler feed, process rinsing).
- You want to blend back a small portion of raw water to reduce cost or adjust alkalinity/feel.
- During pilot/commissioning, you need fast estimates of ratios and flows at different set points.
Inputs explained
- Value unit: μS/cm (conductivity) or TDS (mg/L). Keep units consistent across inputs.
- Raw water (Cr): feed conductivity/TDS.
- Permeate (Cp): RO permeate conductivity/TDS.
- Target (Ct): desired conductivity/TDS of the blended stream.
- Total blend flow: target mixed flow; the tool outputs Qp and Qr.
Mass balance & formula
Assuming linear mixing at similar temperature and CO2 state:
Ct = fp·Cp + (1 − fp)·Cr ⇒
fp = (Ct − Cr) / (Cp − Cr).
Then Qp = fp·Qtotal and Qr = (1 − fp)·Qtotal.
Worked example
Cr=1500 μS/cm, Cp=60 μS/cm, Ct=200 μS/cm, Qtotal=1000 LPH.
fp = (200−1500)/(60−1500) = 1300/1440 ≈ 90.3%.
Qp ≈ 903 LPH, Qr ≈ 97 LPH.
Good practice & caveats
- Sample and blend at similar temperature; large differences affect readings.
- Conductivity/TDS depends on ion makeup; if CO2 equilibrium or dosing reactions change, verify on site and keep a safety margin.
- This tool is an engineering estimate; finalize setpoints with online instruments and trend data.
Need a configured reference? See the 1000 LPH RO Water Treatment Solution (architecture, KPIs and O&M guidance).
자주 묻는 질문
Does the permeate blending calculator assume linear mixing?
Yes. It assumes linear mixing at similar temperature and CO₂ state. Verify on site if chemistry or temperature shifts are expected.
Can I use TDS instead of conductivity?
Yes. Use a consistent unit (TDS or μS/cm) across inputs. If converting, apply your site’s factor and verify with online meters.
What if the result requires more permeate than available?
Reduce the target value or increase permeate availability. You can also polish a portion of the raw stream to lower Cᵣ.
How accurate is the estimate?
It is an engineering estimate for planning and commissioning. Final set points should be confirmed with online instruments and trend data.