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100L single effect evaporator/electric heating evaporator pervaporation machine for waste gas treatment

Efficiently treat and recover waste streams with Stark Water’s 100L Single Effect Electric Heating Evaporator Pervaporation Machine. This advanced electric heating evaporator pervaporation machine is specifically designed for waste gas treatment applications, enabling precise liquid concentration, solvent recovery, and environmental compliance at a compact scale.

Product Description

In various industrial sectors, particularly those involved in chemical processes, manufacturing, or environmental remediation, effectively managing and treating waste streams—especially complex liquid effluents arising from waste gas treatment or containing valuable volatile organic compounds (VOCs)—is a critical challenge. The Stark Water 100L Single Effect Evaporator/Electric Heating Evaporator Pervaporation Machine offers a versatile and advanced solution, combining efficient liquid concentration with specialized separation capabilities for optimal waste management and resource recovery.

Integrated Electric Heating Evaporator for Waste Gas Treatment Effluents

This system primarily functions as an electric heating evaporator, precisely engineered for treating liquid effluents that often result from waste gas treatment processes (e.g., scrubber blowdown, condensate from VOC abatement). Operating as a single effect evaporator, it provides a straightforward and robust method for concentrating diluted waste streams. Electric heating offers exceptional control over the process temperature, ensuring uniform and efficient evaporation. This method is particularly advantageous for its cleanliness and ease of integration compared to steam heating, making it ideal for processes where precise thermal management is crucial. By evaporating the water or solvent, the system significantly reduces the volume of liquid waste, transforming it into a concentrated residue for easier disposal or further processing, while producing a clean distillate that can often be reused or safely discharged.

Advanced Pervaporation Machine for Specialized Separation and Recovery

A key distinguishing feature of this unit is its capability as a pervaporation machine. Pervaporation is an advanced membrane separation technology that allows for the selective separation of liquid mixtures based on their vapor-liquid equilibrium and membrane affinity, often used for separating azeotropes or recovering valuable components like VOCs from aqueous streams. While an evaporator is excellent for bulk solvent removal, the pervaporation component can enhance the separation efficiency for specific volatile organic compounds from dilute aqueous solutions or in cases where traditional distillation is uneconomical or inefficient. When integrated into a waste gas treatment context, the pervaporation module can process specific liquid effluents to selectively recover valuable solvents or reduce pollutant concentrations even further before evaporation, offering a comprehensive solution for challenging waste streams and contributing to a circular economy model by turning waste into resources.

Compact 100L Capacity for Pilot, Lab, and Specialized Applications

With a capacity of 100 liters (or 100L/batch, depending on continuous vs. batch operation), this electric heating evaporator pervaporation machine is ideally suited for small-scale industrial applications, pilot plants, laboratory use, or highly specialized processes. Its compact footprint allows for easy integration into existing facilities or research setups. This capacity ensures efficient waste volume reduction and resource recovery for specific, targeted waste streams, providing a cost-effective and flexible solution without the need for large-scale infrastructure. Its versatile capabilities make it an invaluable tool for environmental compliance, cost reduction, and sustainable resource management.

Product Parameter

Stark Water’s 100L Single Effect Evaporator/Electric Heating Evaporator Pervaporation Machine is engineered for efficient liquid concentration, separation, and waste gas treatment effluent processing. Here are its key technical specifications:

ParameterSpecification / Customization Options
Core Keyword Focuselectric heating evaporator pervaporation machine design and capabilities.
System TypeSingle Effect Evaporator with Electric Heating and Integrated/Optional Pervaporation Module.
Volume Capacity100 Liters (for evaporation chamber/batch size). Custom sizes available.
Heating MethodElectric Heating (Heating Elements, Electric Jacket/Coils). Precise temperature control.
Evaporation CapacityVaries by liquid properties and operating conditions, typically 10-50 L/hr (for continuous mode) or 100L/batch.
Operating Temperature (Evaporator)Customizable, typical range 60°C – 100°C (atmospheric) or 30°C – 60°C (under vacuum).
Vacuum System (Evaporator)Optional, for low-temperature evaporation. Includes vacuum pump, condenser.
Pervaporation Module (Optional/Integrated)
  • Membrane Type: Hydrophilic (for dehydration) or Organophilic (for VOC removal from water).
  • Membrane Area: Scaled to application.
  • Operating Temperature: Specific to membrane type.
  • Operating Pressure: Under vacuum on permeate side.
Distillate QualityHigh purity (low TDS, low VOCs if pervaporation applied), suitable for reuse or discharge.
Concentrate OutputHighly concentrated liquid/sludge.
Construction MaterialStainless Steel (SUS304, SUS316L for all wetted parts), chosen based on chemical compatibility of waste stream.
Control SystemPLC Automatic Control with HMI for temperature, vacuum, flow, and level control. Safety interlocks.
Power Supply3 Phase, 380V/415V/460V, 50Hz/60Hz (Customizable). Electric heating power sized to capacity.
Dimensions (Approximate)Compact, skid-mounted unit for pilot/lab scale (e.g., L 1500mm x W 800mm x H 1800mm).
Application ContextWaste gas treatment liquid effluents, solvent recovery, concentration of specialized chemicals.

Applicable Industry

The Stark Water 100L Single Effect Evaporator/Electric Heating Evaporator Pervaporation Machine is a versatile and essential solution for a range of specialized industrial applications requiring efficient liquid concentration, waste gas treatment effluent processing, and advanced separation or recovery of valuable components. Its unique capabilities make it ideal for:

  • Chemical Manufacturing: For concentrating chemical solutions, recovering valuable solvents from dilute aqueous streams (via pervaporation), and treating liquid effluents that result from gas scrubbing processes.
  • Pharmaceutical Industry: Concentrating herbal extracts, active pharmaceutical ingredients (APIs), and other heat-sensitive pharmaceutical solutions without degradation (low temperature evaporation); recovering solvents from process streams.
  • Environmental Remediation & Waste Management: Treating small to medium volumes of complex industrial wastewater, particularly liquid waste generated from waste gas scrubbers or containing VOCs/heavy metals, aiming for volume reduction or zero liquid discharge (ZLD).
  • Paint & Coatings Industry: Recovering solvents from paint wastewater, treating wash water from equipment cleaning, and concentrating paint sludge.
  • Food & Beverage Industry (Specialized): For concentrating small batches of heat-sensitive flavorings, extracts, or high-value ingredients; treating specific wastewater streams.
  • Laboratories & Pilot Plants: Ideal for R&D purposes, process development, and small-scale production trials requiring precise control over evaporation and separation processes.
  • Automotive Industry: For treating specific liquid waste streams generated from painting operations or component cleaning, potentially recovering solvents.
  • Resin & Polymer Production: Concentrating polymer solutions or recovering solvents used in resin manufacturing processes.
  • Industrial Cleaning & Surface Treatment: Treating spent cleaning solutions or rinse waters to recover valuable components or reduce waste volume.
  • Semiconductor & Electronics Industry: For treating highly specific liquid waste streams from manufacturing processes, potentially recovering valuable materials or ultra-pure water.

Advantage One

The Stark Water 100L Single Effect Evaporator/Electric Heating Evaporator Pervaporation Machine offers the significant advantage of precise electric heating for efficient waste volume reduction in various industrial applications. Electric heating provides highly controllable and clean thermal energy, ensuring uniform and consistent evaporation of liquid waste streams, particularly those originating from waste gas treatment processes. This precision heating minimizes energy waste and optimizes the evaporation rate. By drastically reducing the volume of liquid waste, this single effect evaporator not only lowers disposal costs significantly but also facilitates easier handling and processing of the concentrated residue, contributing to a more economical and environmentally responsible waste management strategy at a compact 100L scale.

Advantage TWO

Our Electric Heating Evaporator Pervaporation Machine provides the unique advantage of versatile pervaporation capabilities for specialized separation and valuable resource recovery. The integrated pervaporation machine utilizes advanced membrane technology to selectively separate specific components, such as volatile organic compounds (VOCs) from water, or unique solvent mixtures, which can be challenging for traditional evaporation alone. This allows for the recovery of high-purity solvents or valuable materials from complex waste streams, transforming them from pollutants into reusable resources. This dual-functionality of evaporation combined with precision membrane separation offers a powerful solution for addressing highly specific challenges in waste gas treatment liquid effluents, enhancing environmental compliance, and unlocking new avenues for resource optimization and circular economy principles in various chemical and pharmaceutical processes.

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FAQ

The lifespan of a reverse osmosis system depends on water quality and maintenance. Typically, the membrane lasts 2–3 years, while the system itself can last over 10 years with proper care.

Yes, all our systems are fully customizable. We analyze your water report and application needs before providing tailored solutions.

Our products comply with CE, ISO 9001, and can be designed to meet specific regional regulations or industry standards upon request.

Standard systems are shipped within 7–15 days. For customized orders, lead time may extend to 20–25 days depending on complexity.

Yes. We provide full technical documentation, remote guidance via video, and can dispatch engineers internationally upon request.

Our quotation includes the full RO system, control panel, pumps, pre-treatment units, and all necessary fittings. Installation tools and spare parts can be included upon request.

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