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Kundenspezifische 304 Double Layer Edelstahl Wassertank Edelstahl Mischtank Preise

Get a precise and efficient mixing solution with Stark Water’s Customized 304 Double Layer Stainless Steel Mixing Tank. This versatile tank is expertly designed for thorough blending of various liquids, offering superior hygiene, temperature control, and competitive prices for your industrial and commercial processes.

Beschreibung des Produkts

In industrial and commercial processes, precise and hygienic mixing is often a non-negotiable requirement for product quality and operational efficiency. The Stark Water Customized 304 Double Layer Stainless Steel Mixing Tank is meticulously engineered to meet these demanding specifications. This isn’t just a standard tank; it’s a bespoke solution designed for efficient blending, temperature control, and seamless integration into your specific production line.

Customized for Optimal Mixing Performance

What truly distinguishes this Mischtank is its inherent customizability. We understand that every industry, product, and process has unique mixing challenges – from viscosity and sheer requirements to specific capacities and agitation patterns. Our approach involves tailoring every aspect of the tank: from the type and placement of agitators (e.g., propellers, turbines, anchors, high-shear mixers) to the tank’s dimensions, heating/cooling jacket configuration, and specialized inlet/outlet ports. This bespoke engineering ensures optimal mixing efficiency, preventing dead zones and guaranteeing homogeneous blends, which is crucial for product consistency and quality in various applications.

Premium 304 Stainless Steel & Double Layer Design

The foundation of this tank’s reliability and hygienic performance is its construction from high-grade 304 stainless steel. This widely recognized food-grade material offers excellent corrosion resistance, easy cleanability, and inert properties, ensuring no contamination of the mixed product. This is vital for industries where product purity and safety are paramount. The robust nature of stainless steel also ensures the tank’s durability and ability to withstand operational pressures and continuous use, guaranteeing a long service life.

A key feature enhancing its thermal and mixing capabilities is the double layer design, often incorporating a jacket for heating or cooling. This jacketed space allows for the precise circulation of heating media (like steam or hot water) to warm ingredients, or cooling media (like chilled water or glycol) to maintain exothermic reactions or cool down products. This thermal control is crucial for processes where temperature directly influences reaction rates, viscosity, or product stability.

Efficient Temperature Control & Competitive Prices

Beyond its superior mixing capabilities, this stainless steel mixing tank excels in maintaining precise temperatures. The integrated double layer, combined with optional insulation, effectively prevents heat loss or gain, ensuring that your product remains at its optimal processing temperature throughout the mixing cycle. This precise thermal management contributes to significant energy savings by reducing the load on external heating or cooling systems. We also aim to offer competitive prices for our high-quality customized tanks, ensuring you receive a premium product that delivers long-term value and efficiency without excessive initial investment.

Hygienic Construction & Seamless Integration

Designed for industrial use, this mixing tank adheres to stringent hygienic standards. Its smooth internal surfaces and sanitary connections minimize bacterial adhesion and facilitate thorough Cleaning-in-Place (CIP) processes, preventing cross-contamination between batches. The tank can be fitted with a variety of connections, instrumentation ports (for temperature, level, pressure, and pH monitoring), and CIP spray balls, allowing for fully automated and monitored mixing operations. This ensures a reliable and hygienic solution for your most critical mixing needs.

Produkt-Parameter

Parameter Spezifikation / Anpassungsoptionen
Kapazität Customizable to client requirements (e.g., from 50 Liters to 10,000 Liters or more).
Hauptschlüsselwort Fokus Mischtank Design und Fähigkeiten.
Material Konstruktion Food Grade SUS304 Stainless Steel (SUS316L available upon request for specific chemical compatibility).
Layer Design Double Layer (Jacketed for heating/cooling: Dimple, Coil, or Full Jacket).
Insulation (Optional) Polyurethane Foam or Rock Wool, with external stainless steel cladding, for thermal retention.
Head Type Dished, Conical, or Flat top/bottom.
Agitation System Customized agitator type (Propeller, Turbine, Anchor, Paddle, High Shear Mixer, Magnetic Mixer), speed (fixed or variable), and motor power.
Interne Oberflächenbehandlung Hochglanzpoliert (z. B. Ra < 0,4 μm) für verbesserte Hygiene; Elektropolieren möglich.
Externe Oberflächenbehandlung Satinierte oder matte Oberfläche oder #2B Oberfläche auf der Außenverkleidung.
Max. Betriebsdruck Atmosphärisch bis druckbeaufschlagt (z.B. 0-0,6 MPa / 0-6 Bar), ausgelegt auf die Druckanforderungen des Kunden.
Max. Betriebstemperatur Customizable, typically -10°C to 150°C.
Anschlüsse/Armaturen
  • Kundenspezifische Einlass- und Auslassgrößen und -typen (Sanitary Tri-Clamp, DIN/SMS, Flansch, Gewinde).
  • Anschlüsse für Temperatursensoren (PT100, Thermoelement).
  • Anschlüsse für Füllstandssensoren (kapazitiv, Radar, Druck, Schauglas).
  • CIP/SIP-Sprühkugel/Düsenanschlüsse.
  • Manhole/Manway (top or side), sample valve.
Stützbeine Verstellbare Edelstahlbeine mit Bodenpads; oder Sockelstütze.
Heating/Cooling Media Steam, Hot Water, Chilled Water, Glycol, or Thermal Oil.
Einhaltung von Normen Entworfen und hergestellt nach den einschlägigen Industrienormen (z. B. ASME, CE, ISO, GMP, falls zutreffend, auf Anfrage).

Anwendbare Industrie

  • Lebensmittel- und Getränkeindustrie: Mixing and blending beverages, sauces, dairy products (milk, yogurt), oils, purees, and other food ingredients. Ideal for processes requiring heating, cooling, or controlled agitation to maintain product consistency and safety.
  • Pharmazeutik und Biotechnologie: Preparing solutions, media, buffers, and active pharmaceutical ingredients (APIs). Used for mixing at controlled temperatures for reactions, cell cultures, and sterile product preparation, adhering strictly to GMP guidelines.
  • Kosmetika und Körperpflegemittel: Blending creams, lotions, shampoos, gels, and other personal care products where homogeneity, temperature control, and hygienic design are paramount.
  • Chemische Verarbeitung: Mixing various chemicals, solvents, resins, adhesives, and polymers. Used in reactions requiring precise temperature management, dissolution, and dispersion of components.
  • Paint, Coatings & Ink Industry: Blending pigments, binders, solvents, and additives to produce consistent paints, coatings, and inks with desired properties.
  • Molkereiindustrie: Mixing and processing milk, cream, cheese curds, and other dairy derivatives, often requiring specific temperature profiles for pasteurization, fermentation, or cooling.
  • Brauereien und Weinkellereien: Blending ingredients, preparing wort, controlling fermentation, and mixing finished beer/wine with additives at precise temperatures.
  • Agribusiness: Mixing fertilizers, pesticides, animal feed additives, and other agricultural solutions where uniform dispersion is essential.
  • Adhesives & Sealants: Mixing components for industrial adhesives and sealants, often requiring heating or cooling during the process.

Vorteil Eins

The Stark Water Customized 304 Double Layer Stainless Steel Mixing Tank is specifically engineered for precision mixing, ensuring optimal product homogeneity and consistency. Our ability to customize agitator types, speeds, and configurations means the tank is perfectly matched to your specific product viscosity and blending requirements, effectively eliminating dead zones and guaranteeing uniform dispersion of all components. This precise control over the mixing process directly translates to higher product quality, reduced batch variability, and improved efficiency in downstream processes. By guaranteeing a perfectly blended product every time, our Mischtank minimizes waste and enhances your overall production output and consistency.  

Vorteil ZWEI

Our stainless steel mixing tank offers superior thermal control through its innovative double layer (jacketed) design, allowing for efficient heating or cooling of your product during mixing. This precise temperature management is critical for reactions, maintaining viscosity, or preserving product integrity. Coupled with its robust 304 stainless steel construction, the tank adheres to stringent hygienic standards. The smooth, polished internal surfaces and customizable sanitary connections prevent microbial adhesion and facilitate thorough Cleaning-in-Place (CIP) processes, minimizing cross-contamination risks. This combination of advanced thermal capabilities and impeccable hygienic design makes it an indispensable asset for industries where product purity, safety, and temperature control are non-negotiable.

Verwandte Produkte

FAQ

Die Lebensdauer einer Umkehrosmoseanlage hängt von der Wasserqualität und der Wartung ab. In der Regel hält die Membran 2-3 Jahre, während das System selbst bei richtiger Pflege über 10 Jahre halten kann.

Ja, alle unsere Systeme sind vollständig anpassbar. Wir analysieren Ihren Wasserbericht und Ihren Anwendungsbedarf, bevor wir maßgeschneiderte Lösungen anbieten.

Unsere Produkte sind CE- und ISO 9001-konform und können auf Wunsch so gestaltet werden, dass sie spezifischen regionalen Vorschriften oder Industrienormen entsprechen.

Standardsysteme werden innerhalb von 7-15 Tagen ausgeliefert. Bei kundenspezifischen Aufträgen kann sich die Lieferzeit je nach Komplexität auf 20-25 Tage verlängern.

Ja. Wir bieten eine vollständige technische Dokumentation, eine Fernanleitung per Video und können auf Wunsch Techniker ins Ausland schicken.

Unser Angebot umfasst die komplette Umkehrosmoseanlage, die Schalttafel, die Pumpen, die Vorbehandlungseinheiten und alle erforderlichen Armaturen. Installationswerkzeuge und Ersatzteile können auf Anfrage mitgeliefert werden.

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