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STARK 1.5T double stage Reverse Osmosis Treatment Equipment EDI purified water system (équipement de traitement par osmose inverse à deux étages)
Achieve the highest levels of water purity with Stark Water’s STARK 1.5T Double Stage Reverse Osmosis Treatment Equipment, integrated with an advanced EDI purified water system. This comprehensive system delivers continuous, chemical-free ultra-pure water at 1,500 liters per hour, essential for pharmaceutical, electronics, and other critical industrial applications.
Description du produit
For industries where water purity is not merely a standard but an absolute determinant of product quality, operational safety, and regulatory compliance, achieving ultra-pure water is paramount. The STARK 1.5T Double Stage Reverse Osmosis Treatment Equipment, seamlessly integrated with an advanced EDI purified water system, is meticulously engineered to provide precisely this level of uncompromised purity. This comprehensive solution represents the pinnacle of modern water treatment technology, delivering continuously high-quality purified water for the most sensitive applications.
The Power of a Double Stage Reverse Osmosis Treatment Equipment
Our system begins with a robust double stage Reverse Osmosis (RO) treatment equipment. While a single-stage RO effectively removes the majority of dissolved solids, a second RO pass further purifies the water, significantly reducing residual ions and increasing the overall rejection rate. This pre-polishing step is crucial for preparing the water for the subsequent EDI process, ensuring its efficiency and extending its lifespan. The double stage RO effectively removes:
- Over 99.5% of dissolved salts and minerals
- Heavy metals, organic compounds, and colloids
- Bacteria and viruses
This initial comprehensive purification ensures that the feed water to the EDI module is of extremely high quality, optimizing the entire ultra-pure water production chain. With a capacity of 1.5T (1,500 liters per hour or 1.5 m³/hr), this system is ideally suited for medium-scale industrial and commercial operations requiring a consistent supply of highly purified water.
Advanced EDI Purified Water System: Continuous, Chemical-Free Ultra-Purity
The true heart of this ultra-pure water solution is the integrated EDI purified water system. Electrodeionization (EDI) technology takes the high-quality permeate from the double stage RO and elevates its purity to ultra-pure levels, typically achieving resistivity values between 16 and 18 MΩ·cm (megohms per centimeter). EDI uniquely combines ion exchange resins and ion-selective membranes with an applied electrical current to continuously remove residual ions. The most significant advantage of this EDI purified water system is its chemical-free regeneration:
- No Hazardous Chemicals: Eliminates the need for costly and dangerous acids and caustics traditionally used to regenerate ion exchange resins.
- Continuous Operation: Provides an uninterrupted supply of ultra-pure water, avoiding downtime associated with batch regeneration cycles.
- Reduced Waste: Minimizes the generation of hazardous chemical waste, aligning with environmental sustainability goals and reducing disposal costs.
This seamless integration ensures the highest level of deionization, crucial for the most sensitive industrial processes.
Integrated Design for Reliability and Optimal Performance
The STARK 1.5T system is designed as a fully integrated solution, with all components—from the double stage RO to the EDI module, pumps, and controls—housed on a single skid for easier installation and maintenance. Automated controls provide real-time monitoring of water quality (e.g., conductivity, resistivity) and operational parameters, ensuring consistent purity and system protection. This robust construction and intelligent automation guarantee long-term reliability, minimal downtime, and optimal performance for industries where water purity is absolutely critical.
Paramètres du produit
The STARK 1.5T Double Stage Reverse Osmosis Treatment Equipment, integrated with an EDI purified water system, is engineered for continuous production of ultra-pure water. Here are its key technical specifications:
| Paramètres | Spécifications / Options de personnalisation |
|---|---|
| Concentration sur les mots-clés essentiels | EDI purified water system design and capabilities. |
| Pure Water Capacity | 1.5 Tons per Hour (1,500 Liters Per Hour / 1.5 m³/hr / approx. 6.6 GPM) of ultra-pure water. Custom capacities available. |
| System Configuration | Double Stage Reverse Osmosis (RO) followed by Electrodeionization (EDI). |
| RO Membrane Type | High-rejection Thin-Film Composite (TFC) RO Membranes (e.g., 4040 series, quantity sized for 1.5T capacity, two stages). |
| EDI Module | Integrated EDI module for continuous deionization (e.g., Ionpure, Evoqua, or equivalent high-performance module). |
| Product Water Quality | Resistivity: Typically 16 – 18 MΩ·cm @ 25°C (conductivity <0.1 μS/cm). Significantly reduced TOC, Silica, Boron, and particles. Meets USP, EP, JP purified water standards. |
| Feed Water Requirement | Municipal Water, Well Water, or Brackish Water, pre-treated for the 1st stage RO. 1st stage RO permeate for 2nd stage RO. 2nd stage RO permeate for EDI. |
| Salt Rejection (Overall) | ≥99.8% after 2nd stage RO. Final ion removal by EDI. |
| Water Recovery Rate | Typically 70% – 85% (overall system recovery from raw water). Dependent on raw water quality. |
| High-Pressure Pumps | Multiple energy-efficient, stainless steel pumps for 1st RO, 2nd RO, and EDI feed. |
| Pre-treatment System |
Customized based on raw water analysis. |
| Alimentation électrique | 3 phases, 380V/415V/460V, 50Hz/60Hz (personnalisable). |
| Système de contrôle | Fully Automatic PLC Control with HMI, real-time online monitoring of all critical parameters (conductivity/resistivity at multiple points, flow, pressure), auto-flush, CIP cycles, safety interlocks. Remote monitoring capability. |
| Matériaux de construction |
|
| Dimensions (Approximate) | Skid-mounted compact design (e.g., L 2500mm x W 1200mm x H 2000mm). |
| Température de fonctionnement | 5°C – 45°C. |
| Certification | Designed to meet relevant international standards (e.g., ISO, CE, ASME, GMP, USP, EP, JP for water quality). |
Industrie concernée
The STARK 1.5T Double Stage Reverse Osmosis Treatment Equipment with integrated EDI purified water system is a critical and highly specialized asset for industries demanding the absolute highest purity of water, where continuous, chemical-free ultra-pure water is essential. Its advanced capabilities make it ideal for:
- Pharmaceutical Industry: Essential for producing Purified Water (PW), Water for Injection (WFI), and Highly Purified Water (HPW) in strict compliance with pharmacopoeia standards (USP, EP, JP), used in drug formulation, API production, and sterile rinsing processes.
- Electronics & Semiconductor Manufacturing: Crucial for producing Ultra-Pure Water (UPW) used in wafer fabrication, component rinsing, and cleanroom operations, where even sub-trace ions, TOC, and particulates can cause critical defects in microelectronic devices.
- Power Generation: Used for producing ultra-pure boiler feed water for high-pressure boilers (e.g., in thermal power plants), preventing scaling, corrosion, and silica/boron deposition, thus improving efficiency and extending turbine lifespan.
- High-Purity Chemical Manufacturing: Provides ultra-pure water for sensitive chemical reactions, diluting high-purity chemicals, and creating specialized solutions where ion contamination must be strictly avoided.
- Laboratories & Research Facilities: Produces analytical-grade water (Type I/II) for highly sensitive laboratory experiments, glassware washing, and reagent preparation, ensuring accurate and reproducible results.
- Battery Manufacturing: Supplies ultra-pure water for the production of high-performance batteries, including those for electric vehicles, where water purity is vital for battery life and performance.
- Medical Device Manufacturing: Provides ultra-pure water for final rinsing and cleaning of medical devices to ensure safety and quality.
- Display Manufacturing (LCD/LED): Produces ultra-pure water for rinsing and cleaning processes in the production of display panels.
- Cosmetics & Personal Care (High-End): For producing ultra-pure water for high-end cosmetic formulations where water quality directly impacts product stability and safety.
Avantage 1
The STARK 1.5T Double Stage Reverse Osmosis Treatment Equipment with integrated EDI purified water system offers the significant advantage of ultimate ultra-purity through its combination of double stage RO and chemical-free EDI. The dual-pass RO meticulously removes over 99.8% of initial impurities, effectively reducing the load on the subsequent EDI module. The EDI purified water system then continuously polishes the water to ultra-pure levels (16-18 MΩ·cm) without the need for hazardous regeneration chemicals, ensuring continuous production and environmental safety. This synergistic approach guarantees exceptional water quality, far surpassing that of single-stage systems, vital for pharmaceuticals, electronics, and power generation, safeguarding critical processes and product integrity.
Avantage DEUX
Our 1.5T Double Stage RO/EDI system provides the dual advantage of continuous operation, significantly reduced costs, and a compact, reliable design. The chemical-free, continuous regeneration of the EDI purified water system eliminates downtime and expenses associated with batch chemical regeneration, enhancing operational efficiency. The integrated, skid-mounted design for both the double stage RO and EDI allows for easier installation, saves valuable floor space, and provides a streamlined purification solution. This robust construction and advanced automation ensure consistent performance, minimize maintenance needs, and reduce overall operational costs by optimizing water recovery and eliminating chemical purchases, offering a highly economical and dependable solution for achieving uncompromising water purity in various demanding industrial settings.
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FAQ
Q1 : Quelle est la durée de vie du système d'osmose inverse ?
La durée de vie d'un système d'osmose inverse dépend de la qualité de l'eau et de l'entretien. En règle générale, la membrane dure 2 à 3 ans, tandis que le système lui-même peut durer plus de 10 ans s'il est bien entretenu.
Q2 : Le système peut-il être personnalisé en fonction des différentes conditions de l'eau ?
Oui, tous nos systèmes sont entièrement personnalisables. Nous analysons vos besoins en matière de rapports sur l'eau et d'applications avant de vous proposer des solutions sur mesure.
Q3 : Quelles sont les normes auxquelles répondent les équipements STARK ?
Nos produits sont conformes aux normes CE et ISO 9001 et peuvent être conçus pour répondre à des réglementations régionales spécifiques ou à des normes industrielles sur demande.
Q4 : Quel est le délai de livraison des systèmes STARK RO ?
Les systèmes standard sont expédiés dans un délai de 7 à 15 jours. Pour les commandes personnalisées, le délai peut aller jusqu'à 20-25 jours en fonction de la complexité.
Q5 : Fournissez-vous une assistance technique ou des conseils d'installation ?
Oui. Nous fournissons une documentation technique complète, des conseils à distance par vidéo et nous pouvons envoyer des ingénieurs à l'étranger sur demande.
Q6 : Qu'est-ce qui est inclus dans votre devis ?
Notre devis comprend le système RO complet, le panneau de contrôle, les pompes, les unités de prétraitement et tous les accessoires nécessaires. Les outils d'installation et les pièces de rechange peuvent être inclus sur demande.