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permeate blending calculator

Permeate Blending Calculator

Permeate Blending Calculator

Blend raw and permeate to hit a target conductivity/TDS. Returns permeate fraction and split flows. Shareable link & CSV export included.
Tip: Target must lie between raw and permeate values (same unit).

What this permeate blending calculator does

Permeate blending calculator mixes raw water (conductivity/TDS = Cr) and RO permeate (Cp) to reach a target conductivity/TDS (Ct). It returns the required permeate fraction en split flows (Qp, Qr) for a specified total blend flow. Results are shareable by URL and can be exported to CSV, so engineers and operators review the same assumptions and numbers.

When to use it

  • Finished water must stay within a conductivity/TDS window (e.g., drinking, boiler feed, process rinsing).
  • You want to blend back a small portion of raw water to reduce cost or adjust alkalinity/feel.
  • During pilot/commissioning, you need fast estimates of ratios and flows at different set points.

Inputs explained

  • Value unit: μS/cm (conductivity) or TDS (mg/L). Keep units consistent across inputs.
  • Raw water (Cr): feed conductivity/TDS.
  • Permeate (Cp): RO permeate conductivity/TDS.
  • Target (Ct): desired conductivity/TDS of the blended stream.
  • Total blend flow: target mixed flow; the tool outputs Qp and Qr.

Mass balance & formula

Assuming linear mixing at similar temperature and CO2 state:

Ct = fp·Cp + (1 − fp)·Crfp = (Ct − Cr) / (Cp − Cr).
Then Qp = fp·Qtotal and Qr = (1 − fp)·Qtotal.

Worked example

Cr=1500 μS/cm, Cp=60 μS/cm, Ct=200 μS/cm, Qtotal=1000 LPH.
fp = (200−1500)/(60−1500) = 1300/1440 ≈ 90.3%.
Qp903 LPH, Qr97 LPH.

Units & quick conversions

Item Rule of thumb Notes
Conductivity ↔ TDSTDS ≈ Conductivity × 0.5–0.7Ion makeup dependent; verify on site.
LPH ↔ m³/h1000 LPH = 1 m³/hUse consistent flow units in the tool.

Good practice & caveats

  • Sample and blend at similar temperature; large differences affect readings.
  • Conductivity/TDS depends on ion makeup; if CO2 equilibrium or dosing reactions change, verify on site and keep a safety margin.
  • This permeate blending calculator is an engineering estimate; finalize set points with online instruments and trend data.

Related reading

For scaling/corrosion tendency, see an overview of the Langelier Saturation Index (LSI). Use LSI alongside antiscalant design and temperature-corrected measurements.

From calculator to configured package

Need a configured reference? See the 1000 LPH RO Water Treatment Solution (architecture, KPIs and O&M guidance). You can also model operating cost with our RO OPEX Calculator.

What this permeate blending calculator does

Permeate blending calculator mixes raw water (conductivity/TDS = Cr) and RO permeate (Cp) to reach a target conductivity/TDS (Ct). It returns the required permeate fraction en split flows (Qp, Qr) for a specified total blend flow. Results are shareable by URL and can be exported to CSV.

When to use it

  • Finished water must stay within a conductivity/TDS window (e.g., drinking, boiler feed, process rinsing).
  • You want to blend back a small portion of raw water to reduce cost or adjust alkalinity/feel.
  • During pilot/commissioning, you need fast estimates of ratios and flows at different set points.

Inputs explained

  • Value unit: μS/cm (conductivity) or TDS (mg/L). Keep units consistent across inputs.
  • Raw water (Cr): feed conductivity/TDS.
  • Permeate (Cp): RO permeate conductivity/TDS.
  • Target (Ct): desired conductivity/TDS of the blended stream.
  • Total blend flow: target mixed flow; the tool outputs Qp and Qr.

Mass balance & formula

Assuming linear mixing at similar temperature and CO2 state:
Ct = fp·Cp + (1 − fp)·Crfp = (Ct − Cr) / (Cp − Cr).
Then Qp = fp·Qtotal and Qr = (1 − fp)·Qtotal.

Worked example

Cr=1500 μS/cm, Cp=60 μS/cm, Ct=200 μS/cm, Qtotal=1000 LPH.
fp = (200−1500)/(60−1500) = 1300/1440 ≈ 90.3%.
Qp903 LPH, Qr97 LPH.

Good practice & caveats

  • Sample and blend at similar temperature; large differences affect readings.
  • Conductivity/TDS depends on ion makeup; if CO2 equilibrium or dosing reactions change, verify on site and keep a safety margin.
  • This tool is an engineering estimate; finalize setpoints with online instruments and trend data.

Need a configured reference? See the 1000 LPH RO Water Treatment Solution (architecture, KPIs and O&M guidance).

Raw water Cᵣ (μS/cm or mg/L) Permeate Cₚ Blend to target Cₜ, Qₚ & Qᵣ Raw flow Qᵣ Permeate flow Qₚ

FAQ

Does the permeate blending calculator assume linear mixing?

Yes. It assumes linear mixing at similar temperature and CO₂ state. Verify on site if chemistry or temperature shifts are expected.

Can I use TDS instead of conductivity?

Yes. Use a consistent unit (TDS or μS/cm) across inputs. If converting, apply your site’s factor and verify with online meters.

What if the result requires more permeate than available?

Reduce the target value or increase permeate availability. You can also polish a portion of the raw stream to lower Cᵣ.

How accurate is the estimate?

It is an engineering estimate for planning and commissioning. Final set points should be confirmed with online instruments and trend data.

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