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edi system electroplate ultra pure water filter module system

Achieve consistently ultra-pure water with Stark Water’s advanced EDI system. This electroplate ultra pure water filter module system offers continuous, chemical-free deionization, providing superior water quality essential for demanding applications like electroplating, electronics manufacturing, and laboratory processes.

Description du produit

In industries such as electroplating, electronics manufacturing, and pharmaceuticals, water purity is not merely important—it is absolutely critical for product quality, process consistency, and regulatory compliance. Traditional deionization methods, while effective, often involve hazardous chemicals and batch processing. The Stark Water EDI System offers a cutting-edge solution, providing continuous, chemical-free production of ultra-pure water through an advanced filter module system, particularly optimized for demanding applications like electroplating.

The Precision of EDI System for Electroplate Ultra Pure Water

Our EDI system (Electrodeionization) stands at the forefront of ultra-pure water technology. It ingeniously combines two well-established purification methods—ion exchange and electrodialysis—to continuously polish water that has already undergone Reverse Osmosis (RO) treatment. Unlike conventional mixed-bed ion exchange units that require periodic regeneration with corrosive acids and caustics, the EDI system uses an electrical current to continuously regenerate its resin. This innovative process drives residual dissolved ions (such as salts, silicates, and borates) out of the water stream, producing ultra-pure water with resistivity typically ranging from 16 to 18 MΩ·cm. For electroplating applications, this level of purity is vital. Ultra-pure water prevents:

  • Plating defects like spotting, streaking, or poor adhesion.
  • Contamination of plating baths, extending their lifespan.
  • Unnecessary consumption of expensive plating chemicals.
  • Waste generation associated with impurities.

By providing consistently pure water, our EDI system ensures superior finish quality, reduced rejects, and optimized operational costs in electroplating processes.

Modular Filter Module System for Scalability and Efficiency

The design of our EDI system as an ultra pure water filter module system offers significant advantages in terms of scalability, efficiency, and ease of maintenance. EDI modules are compact, robust units containing ion exchange resins and membranes, stacked to create a highly efficient deionization process. The modular nature allows for:

  • Flexible Capacity: Easily scale purification capacity by adding or removing modules, adapting to changing production demands.
  • Simplified Installation: Pre-assembled modules minimize on-site piping and wiring, accelerating setup.
  • Ease of Maintenance: Individual modules can be easily replaced or maintained without disrupting the entire system.
  • Optimized Footprint: Provides high-purity output in a relatively compact space compared to traditional deionization setups.

This integrated, modular approach ensures a reliable supply of ultra-pure water while optimizing operational flexibility and reducing complexities for industries where continuous operation is key.

Chemical-Free Operation and Environmental Responsibility

A defining characteristic of the EDI system is its chemical-free regeneration. By eliminating the need for hazardous acids and caustics, it dramatically enhances operator safety, reduces chemical procurement and disposal costs, and minimizes hazardous waste generation. This aligns perfectly with modern environmental regulations and corporate sustainability goals, making our EDI system an economically beneficial and environmentally responsible choice for achieving ultra-pure water in electroplating and other demanding industrial processes.

Paramètres du produit

Stark Water’s EDI system, designed as an electroplate ultra pure water filter module system, is engineered for continuous production of ultra-pure water. Here are its key technical specifications:

ParamètresSpécifications / Options de personnalisation
Concentration sur les mots-clés essentielsedi system design and capabilities.
TechnologyElectrodeionization (EDI) – Continuous, chemical-free deionization.
Feed Water RequirementRO Permeate (Typical Feed Conductivity <50 μS/cm or <20 ppm TDS). Needs to be free of hardness, chlorine, and significant organic fouling.
Product Water QualityResistivity typically 16 – 18 MΩ·cm @ 25°C (conductivity <0.1 μS/cm); significantly reduced TOC (Total Organic Carbon) and particles. Suitable for ultra pure water applications.
System CapacityCustomizable based on modular design (e.g., from 0.5 m³/hr to 200+ m³/hr or GPM). Scalable by adding modules.
Module ConfigurationIntegrated filter module system, consisting of multiple EDI modules arranged in series or parallel.
Operating PressureTypically 0.2 – 0.4 MPa (2 – 4 Bar / 29 – 58 PSI) at module inlet.
Température de fonctionnement5°C – 45°C (41°F – 113°F) (Optimal performance around 25°C).
Water Recovery RateTypically 90% – 98% (Product water relative to RO permeate feed, optimizing water usage).
Alimentation électrique3 Phase, 380V/415V/460V, 50Hz/60Hz (DC power for electrodes; customizable).
Système de contrôleFully Automatic PLC Control with HMI, continuous monitoring of product water resistivity/conductivity, flow rates, pressure, and alarms. Remote control capability.
Construction MaterialsHigh-quality, corrosion-resistant materials for piping (e.g., UPVC, PVDF, SS304/316L), frame (SS304), and EDI module stack components.
Safety FeaturesOver-current protection, over-voltage protection, low-flow shutdown, automatic alarms.
Application ContextElectroplating, Electronics, Pharmaceutical, Power Generation, Laboratory Ultra Pure Water.

Industrie concernée

Stark Water’s EDI system, designed as an electroplate ultra pure water filter module system, is a critical and highly adaptable asset for industries that demand the absolute highest purity of water, particularly where chemical-free operation and continuous output are essential. Its specialized capabilities make it ideal for:

  • Electroplating Industry: Provides consistent electroplate ultra pure water, preventing plating defects like spotting, streaking, and poor adhesion; extends the life of plating baths and ensures high-quality finishes for various metals.
  • Electronics & Semiconductor Manufacturing: Essential for producing Ultra-Pure Water (UPW) used in wafer fabrication, component rinsing, and cleanroom processes, where even sub-trace ions can cause critical defects in microelectronic devices.
  • Pharmaceutical Industry: Critical for producing Purified Water (PW), Water for Injection (WFI), and Highly Purified Water (HPW) in compliance with stringent pharmacopoeia standards (USP, EP, JP), used in drug formulation, API production, and sterile rinsing.
  • Power Generation: Used for producing ultra-pure boiler feed water for high-pressure boilers (e.g., in power plants), preventing scaling, corrosion, and silica deposition, thus improving efficiency and extending turbine lifespan.
  • Chemical Industry (High-Purity): Provides high-purity water for sensitive chemical reactions, diluting high-purity chemicals, and creating specialized solutions where ion contamination must be strictly avoided.
  • Laboratories & Research Facilities: Produces analytical-grade water (Type I/II) for highly sensitive laboratory experiments, glassware washing, and reagent preparation, ensuring accurate and reproducible results.
  • Battery Manufacturing: Supplies ultra-pure water for the production of high-performance batteries, including those for electric vehicles, where water purity is vital for battery life and performance.
  • Display Manufacturing (LCD/LED): Provides ultra-pure water for rinsing and cleaning processes in the production of display panels.
  • Cosmetics & Personal Care: For producing ultra-pure water for high-end cosmetic formulations where water quality directly impacts product stability and safety.

Avantage 1

Stark Water’s EDI system offers the significant advantage of continuous, chemical-free ultra-pure water production, revolutionizing high-purity water treatment. This advanced EDI system utilizes electricity to continuously regenerate its resin, completely eliminating the need for hazardous acids and caustics typically used in traditional deionization. This translates into dramatically enhanced operator safety, reduced chemical procurement and disposal costs, and minimal hazardous waste generation. By providing an uninterrupted supply of consistently high-quality ultra-pure water (typically 16-18 MΩ·cm), it ensures maximum uptime for critical processes in electroplating, electronics, and pharmaceuticals, while aligning perfectly with modern environmental and sustainability goals.

Avantage DEUX

Our EDI system provides the dual advantage of modular filter system flexibility and optimized performance for electroplate applications. The design as an ultra pure water filter module system allows for easy scalability, enabling you to expand purification capacity by simply adding more modules, adapting to changing production demands. This modularity also simplifies installation and maintenance, reducing complexities and accelerating setup. For the electroplating industry, this EDI system delivers unparalleled purity, preventing common defects like spotting and streaking, extending plating bath life, and reducing chemical consumption. This precise control over water purity leads to superior finish quality, fewer rejects, and significant operational cost savings, ensuring your electroplating processes achieve peak efficiency and product excellence.

Produits apparentés

FAQ

La durée de vie d'un système d'osmose inverse dépend de la qualité de l'eau et de l'entretien. En règle générale, la membrane dure 2 à 3 ans, tandis que le système lui-même peut durer plus de 10 ans s'il est bien entretenu.

Oui, tous nos systèmes sont entièrement personnalisables. Nous analysons vos besoins en matière de rapports sur l'eau et d'applications avant de vous proposer des solutions sur mesure.

Nos produits sont conformes aux normes CE et ISO 9001 et peuvent être conçus pour répondre à des réglementations régionales spécifiques ou à des normes industrielles sur demande.

Les systèmes standard sont expédiés dans un délai de 7 à 15 jours. Pour les commandes personnalisées, le délai peut aller jusqu'à 20-25 jours en fonction de la complexité.

Oui. Nous fournissons une documentation technique complète, des conseils à distance par vidéo et nous pouvons envoyer des ingénieurs à l'étranger sur demande.

Notre devis comprend le système RO complet, le panneau de contrôle, les pompes, les unités de prétraitement et tous les accessoires nécessaires. Les outils d'installation et les pièces de rechange peuvent être inclus sur demande.

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