edi system electroplate ultra pure water filter module system
Achieve consistently ultra-pure water with Stark Water’s advanced EDI system. This electroplate ultra pure water filter module system offers continuous, chemical-free deionization, providing superior water quality essential for demanding applications like electroplating, electronics manufacturing, and laboratory processes.
Product Description
In industries such as electroplating, electronics manufacturing, and pharmaceuticals, water purity is not merely important—it is absolutely critical for product quality, process consistency, and regulatory compliance. Traditional deionization methods, while effective, often involve hazardous chemicals and batch processing. The Stark Water EDI System offers a cutting-edge solution, providing continuous, chemical-free production of ultra-pure water through an advanced filter module system, particularly optimized for demanding applications like electroplating.
The Precision of EDI System for Electroplate Ultra Pure Water
Our EDI system (Electrodeionization) stands at the forefront of ultra-pure water technology. It ingeniously combines two well-established purification methods—ion exchange and electrodialysis—to continuously polish water that has already undergone Reverse Osmosis (RO) treatment. Unlike conventional mixed-bed ion exchange units that require periodic regeneration with corrosive acids and caustics, the EDI system uses an electrical current to continuously regenerate its resin. This innovative process drives residual dissolved ions (such as salts, silicates, and borates) out of the water stream, producing ultra-pure water with resistivity typically ranging from 16 to 18 MΩ·cm. For electroplating applications, this level of purity is vital. Ultra-pure water prevents:
- Plating defects like spotting, streaking, or poor adhesion.
- Contamination of plating baths, extending their lifespan.
- Unnecessary consumption of expensive plating chemicals.
- Waste generation associated with impurities.
By providing consistently pure water, our EDI system ensures superior finish quality, reduced rejects, and optimized operational costs in electroplating processes.
Modular Filter Module System for Scalability and Efficiency
The design of our EDI system as an ultra pure water filter module system offers significant advantages in terms of scalability, efficiency, and ease of maintenance. EDI modules are compact, robust units containing ion exchange resins and membranes, stacked to create a highly efficient deionization process. The modular nature allows for:
- Flexible Capacity: Easily scale purification capacity by adding or removing modules, adapting to changing production demands.
- Simplified Installation: Pre-assembled modules minimize on-site piping and wiring, accelerating setup.
- Ease of Maintenance: Individual modules can be easily replaced or maintained without disrupting the entire system.
- Optimized Footprint: Provides high-purity output in a relatively compact space compared to traditional deionization setups.
This integrated, modular approach ensures a reliable supply of ultra-pure water while optimizing operational flexibility and reducing complexities for industries where continuous operation is key.
Chemical-Free Operation and Environmental Responsibility
A defining characteristic of the EDI system is its chemical-free regeneration. By eliminating the need for hazardous acids and caustics, it dramatically enhances operator safety, reduces chemical procurement and disposal costs, and minimizes hazardous waste generation. This aligns perfectly with modern environmental regulations and corporate sustainability goals, making our EDI system an economically beneficial and environmentally responsible choice for achieving ultra-pure water in electroplating and other demanding industrial processes.
Product Parameter
Stark Water’s EDI system, designed as an electroplate ultra pure water filter module system, is engineered for continuous production of ultra-pure water. Here are its key technical specifications:
Parameter | Specification / Customization Options |
---|---|
Core Keyword Focus | edi system design and capabilities. |
Technology | Electrodeionization (EDI) – Continuous, chemical-free deionization. |
Feed Water Requirement | RO Permeate (Typical Feed Conductivity <50 μS/cm or <20 ppm TDS). Needs to be free of hardness, chlorine, and significant organic fouling. |
Product Water Quality | Resistivity typically 16 – 18 MΩ·cm @ 25°C (conductivity <0.1 μS/cm); significantly reduced TOC (Total Organic Carbon) and particles. Suitable for ultra pure water applications. |
System Capacity | Customizable based on modular design (e.g., from 0.5 m³/hr to 200+ m³/hr or GPM). Scalable by adding modules. |
Module Configuration | Integrated filter module system, consisting of multiple EDI modules arranged in series or parallel. |
Operating Pressure | Typically 0.2 – 0.4 MPa (2 – 4 Bar / 29 – 58 PSI) at module inlet. |
Operating Temperature | 5°C – 45°C (41°F – 113°F) (Optimal performance around 25°C). |
Water Recovery Rate | Typically 90% – 98% (Product water relative to RO permeate feed, optimizing water usage). |
Power Supply | 3 Phase, 380V/415V/460V, 50Hz/60Hz (DC power for electrodes; customizable). |
Control System | Fully Automatic PLC Control with HMI, continuous monitoring of product water resistivity/conductivity, flow rates, pressure, and alarms. Remote control capability. |
Construction Materials | High-quality, corrosion-resistant materials for piping (e.g., UPVC, PVDF, SS304/316L), frame (SS304), and EDI module stack components. |
Safety Features | Over-current protection, over-voltage protection, low-flow shutdown, automatic alarms. |
Application Context | Electroplating, Electronics, Pharmaceutical, Power Generation, Laboratory Ultra Pure Water. |
Applicable Industry
Stark Water’s EDI system, designed as an electroplate ultra pure water filter module system, is a critical and highly adaptable asset for industries that demand the absolute highest purity of water, particularly where chemical-free operation and continuous output are essential. Its specialized capabilities make it ideal for:
- Electroplating Industry: Provides consistent electroplate ultra pure water, preventing plating defects like spotting, streaking, and poor adhesion; extends the life of plating baths and ensures high-quality finishes for various metals.
- Electronics & Semiconductor Manufacturing: Essential for producing Ultra-Pure Water (UPW) used in wafer fabrication, component rinsing, and cleanroom processes, where even sub-trace ions can cause critical defects in microelectronic devices.
- Pharmaceutical Industry: Critical for producing Purified Water (PW), Water for Injection (WFI), and Highly Purified Water (HPW) in compliance with stringent pharmacopoeia standards (USP, EP, JP), used in drug formulation, API production, and sterile rinsing.
- Power Generation: Used for producing ultra-pure boiler feed water for high-pressure boilers (e.g., in power plants), preventing scaling, corrosion, and silica deposition, thus improving efficiency and extending turbine lifespan.
- Chemical Industry (High-Purity): Provides high-purity water for sensitive chemical reactions, diluting high-purity chemicals, and creating specialized solutions where ion contamination must be strictly avoided.
- Laboratories & Research Facilities: Produces analytical-grade water (Type I/II) for highly sensitive laboratory experiments, glassware washing, and reagent preparation, ensuring accurate and reproducible results.
- Battery Manufacturing: Supplies ultra-pure water for the production of high-performance batteries, including those for electric vehicles, where water purity is vital for battery life and performance.
- Display Manufacturing (LCD/LED): Provides ultra-pure water for rinsing and cleaning processes in the production of display panels.
- Cosmetics & Personal Care: For producing ultra-pure water for high-end cosmetic formulations where water quality directly impacts product stability and safety.
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FAQ
Q1: How long does the reverse osmosis system last?
The lifespan of a reverse osmosis system depends on water quality and maintenance. Typically, the membrane lasts 2–3 years, while the system itself can last over 10 years with proper care.
Q2: Can the system be customized based on different water conditions?
Yes, all our systems are fully customizable. We analyze your water report and application needs before providing tailored solutions.
Q3: What standards does STARK equipment comply with?
Our products comply with CE, ISO 9001, and can be designed to meet specific regional regulations or industry standards upon request.
Q4: What is the delivery time for STARK RO systems?
Standard systems are shipped within 7–15 days. For customized orders, lead time may extend to 20–25 days depending on complexity.
Q5: Do you provide technical support or installation guidance?
Yes. We provide full technical documentation, remote guidance via video, and can dispatch engineers internationally upon request.
Q6: What is included in your quotation?
Our quotation includes the full RO system, control panel, pumps, pre-treatment units, and all necessary fittings. Installation tools and spare parts can be included upon request.