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Descrição do produto

In the complex and varied world of water treatment, no two applications are exactly alike. Raw water quality, desired filtrate purity, available footprint, and operational demands can differ dramatically. The Stark Water UF Series Customized UF System is engineered precisely for this reality, offering a bespoke approach to Ultrafiltration that guarantees optimal performance and seamless integration into your unique environment. This isn’t just a product; it’s a precisely tailored solution designed to solve your specific water purification challenges.

The Power of Customization: Your Tailored UF System

The essence of our customized UF system lies in its ability to be meticulously designed around your exact requirements. As part of our UF Series, we leverage proven Ultrafiltration technology as a foundation, then meticulously adapt every aspect to your specific needs. Our comprehensive customization process typically involves:

  • Detailed Raw Water Analysis: Understanding the unique characteristics of your feedwater to select the most suitable membrane material (e.g., PVDF, PES) and pore size.
  • Capacity & Configuration Design: Sizing the system from pilot scale to large industrial capacity, optimizing the number and arrangement of UF modules to meet your precise flow rate and recovery targets.
  • Pre-treatment Integration: Designing and incorporating necessary pre-treatment stages (e.g., coagulation, flocculation, media filtration) that are perfectly matched to your raw water, maximizing UF membrane lifespan and efficiency.
  • Control System Automation: Tailoring the PLC automation and Human Machine Interface (HMI) for specific operational logic, remote monitoring, and integration with your existing plant controls.
  • Physical Footprint & Material Selection: Designing the skid dimensions to fit your available space and selecting construction materials (e.g., stainless steel, carbon steel, UPVC) based on corrosion resistance needs and budget.
  • Cleaning-in-Place (CIP) Optimization: Customizing CIP cycles and chemical dosing for efficient membrane cleaning and sustained performance.

This bespoke approach ensures maximum efficiency, reduced operational costs, and unparalleled reliability for your specific water treatment challenge.

Versatile Ultrafiltration for Superior Water Treatment

Regardless of customization, the core of our UF Series Customized UF System remains powerful Ultrafiltration technology. UF membranes create a physical barrier with extremely fine pores (typically 0.01 to 0.1 microns) that effectively remove suspended solids, turbidity, colloids, bacteria, viruses, and other microorganisms. This process consistently delivers high-quality filtrate, making it an ideal choice for a variety of water treatment applications. It serves as an excellent standalone purification method for many processes, and its robust performance makes it a superior pre-treatment for more advanced systems like Reverse Osmosis (RO), protecting sensitive membranes from fouling and significantly extending their lifespan. Our customized UF systems ensure that whether your goal is potable water production, industrial process water, or advanced wastewater reuse, the solution is perfectly optimized for purity and performance.

Parâmetro do produto

Stark Water’s UF Series Customized UF System is engineered to client-specific requirements for optimal Ultrafiltration performance. Here are its typical and customizable technical specifications:

Parâmetro Especificação / Opções de personalização
Foco na palavra-chave principal customized uf system design and capabilities.
Pure Water Capacity Customizable to client requirements (e.g., from 1 m³/hr to 1000+ m³/hr).
Filtration Technology Ultrafiltration (UF) Membrane Filtration, specifically designed for custom application.
Tipo de membrana Hollow Fiber UF Membrane (e.g., PVDF, PES, PAN), chosen based on feed water characteristics and desired permeate quality.
Pore Size Customizable, typically 0.01 μm – 0.1 μm (e.g., 0.02 μm), selected for specific contaminant removal.
Operating Mode Outside-in or Inside-out flow. Can be operated in dead-end or cross-flow filtration modes; customized for optimal performance.
Operating Pressure Typically 0.05 – 0.3 MPa (0.5 – 3 Bar / 7 – 43 PSI). Designed to optimize energy consumption for the specific application.
Raw Water Source Compatibility Municipal Water, Well Water, Surface Water (rivers, lakes), Industrial Wastewater, Pre-treated Seawater. System customized based on detailed raw water analysis.
Output Water Quality Turbidity Reduction: >99%; TSS Reduction: >99%; Bacteria/Virus Removal: >99.9999% (log 6 reduction or higher). SDI < 3. Custom output parameters guaranteed.
Sistema de controlo Fully Automatic PLC Control with HMI. Customized for specific automation needs, including auto-backwash, chemical cleaning-in-place (CIP) sequences, alarm management, and remote monitoring/SCADA integration.
Fonte de alimentação 3 Phase (380V/415V/460V, 50Hz/60Hz) or Single Phase (220V), customized as per regional standards.
Material de construção
  • Frame: Powder-coated Carbon Steel or Stainless Steel (SUS304/SS316L), customized based on environment and budget.
  • Piping: UPVC, HDPE, or Stainless Steel (SUS304/SS316L), customized for chemical compatibility and pressure.
  • Membrane Housings: PVC, FRP, or Stainless Steel.
Dimensions Fully customized skid-mounted or modular design to fit client’s specific space requirements.
Temperatura de funcionamento 5°C – 45°C (material dependent for broader range), customized for process needs.
Certification Designed and manufactured to meet relevant international standards (e.g., ISO, CE, ASME, upon request).

Setor aplicável

The Stark Water UF Series Customized UF System is a highly adaptable and essential solution for a broad spectrum of industrial, municipal, and commercial sectors that require tailored, high-quality physical separation and advanced pre-treatment. Its bespoke design makes it ideal for:

  • Municipal Water Treatment: Custom-engineered solutions for primary purification or robust pre-treatment for drinking water plants, effectively removing turbidity, suspended solids, bacteria, and viruses from diverse surface water sources, optimizing for local conditions.
  • Reverse Osmosis (RO) Pre-treatment: Providing superior pre-filtration for large-scale RO systems, custom-designed to protect sensitive RO membranes from fouling by specific suspended solids, colloids, and microorganisms unique to a feedwater source, thereby extending membrane lifespan.
  • Wastewater Treatment & Reuse: Tailored for advanced wastewater treatment facilities (e.g., as part of Membrane Bioreactor (MBR) systems or tertiary treatment), producing high-quality effluent suitable for discharge, irrigation, or industrial reuse, optimized for specific pollutant profiles.
  • Food & Beverage Industry: Custom systems for clarification of process water, juices, wine, beer, and other beverages; also for pre-filtration prior to sterile processes, ensuring product clarity and safety based on unique product lines.
  • Pharmaceuticals & Biotechnology: Provides purified water for process use and pre-filtration for sterile applications, customized to meet stringent purity and compliance standards for specific drug manufacturing or bioprocessing needs.
  • Industrial Process Water: Supplies clean process water for various manufacturing operations, custom-designed to prevent fouling of specific equipment and improve product consistency based on unique process requirements.
  • Cooling Tower & Boiler Feed Water: Removes suspended solids and microbial load from make-up water, customized to prevent scaling, biofouling, and improve efficiency of large utility systems based on water chemistry.
  • Mining Operations: Custom systems for treating process water and wastewater containing high levels of suspended solids and colloids unique to mining operations.
  • Electronics Manufacturing (Pre-UPW): Employed in pre-treatment stages for ultra-pure water (UPW) systems, customized for removal of particulates unique to a facility’s source water, protecting downstream purification for sensitive electronics manufacturing.

Vantagem Um

Stark Water’s UF Series Customized UF System offers the significant advantage of bespoke design for optimized performance and seamless integration into your unique operational environment. As a customized UF system, every element, from membrane selection and module configuration to pre-treatment stages and automation, is meticulously tailored based on your specific raw water characteristics, desired permeate quality, and site constraints. This precise engineering ensures the system operates at peak efficiency for your exact application, maximizing water recovery and minimizing energy consumption. This custom fit eliminates costly modifications, simplifies installation, and guarantees unparalleled reliability and consistency, directly enhancing your overall water treatment efficiency and operational flow.

Vantagem DOIS

Our Customized UF System provides the dual advantage of consistent high-quality filtrate and enhanced long-term cost-efficiency. Utilizing advanced Ultrafiltration membrane technology, this system consistently produces water of exceptional clarity, effectively removing suspended solids, turbidity, bacteria, and viruses. This robust purification protects sensitive downstream equipment (like RO membranes) from fouling and damage, significantly extending their lifespan and reducing replacement frequency. Furthermore, the customized design optimizes the cleaning-in-place (CIP) cycles and reduces chemical consumption. This combination of superior purification, equipment protection, and efficient operation translates into lower maintenance needs, minimized downtime, and a substantially reduced total cost of ownership over the system’s long lifespan, making it a highly sustainable and economically advantageous solution for your water treatment needs.

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FAQ

A vida útil de um sistema de osmose inversa depende da qualidade da água e da manutenção. Normalmente, a membrana dura 2-3 anos, enquanto o sistema em si pode durar mais de 10 anos com os cuidados adequados.

Sim, todos os nossos sistemas são totalmente personalizáveis. Analisamos o seu relatório de água e as necessidades da aplicação antes de fornecer soluções à medida.

Os nossos produtos estão em conformidade com a norma CE, ISO 9001, e podem ser concebidos para cumprir regulamentos regionais específicos ou normas industriais, mediante pedido.

Os sistemas standard são enviados no prazo de 7 a 15 dias. Para encomendas personalizadas, o prazo de entrega pode prolongar-se até 20-25 dias, dependendo da complexidade.

Sim. Fornecemos documentação técnica completa, orientação remota através de vídeo e podemos enviar engenheiros internacionalmente mediante pedido.

O nosso orçamento inclui o sistema RO completo, o painel de controlo, as bombas, as unidades de pré-tratamento e todos os acessórios necessários. As ferramentas de instalação e as peças sobresselentes podem ser incluídas mediante pedido.

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