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Carbon Steel Filter Tank
Carbon Steel Filter Tank
Discover robust and cost-effective pre-filtration with Stark Water’s Carbon Steel Filter Tank. This durable carbon steel filter tank is ideal for various industrial water treatment applications, providing reliable removal of suspended solids and impurities before downstream processes.
Descrição do produto
For many industrial and commercial water treatment applications, efficient and economical pre-filtration is a fundamental requirement to protect downstream equipment and ensure consistent water quality. The Stark Water Carbon Steel Filter Tank offers a highly robust and cost-effective solution for removing suspended solids, sediment, and other particulates from various water sources. This durable filter tank is an essential component in a multi-stage filtration system, designed for long-term, reliable performance in demanding environments.
Durable Carbon Steel Construction for Industrial Applications
The primary advantage of this filter tank lies in its construction from **carbon steel**. This material provides exceptional mechanical strength and durability, making it ideal for large-volume industrial applications where robustness and resistance to high pressures are critical. Carbon steel tanks are particularly well-suited for high-flow filtration systems and can withstand harsh operational conditions. Each tank is meticulously fabricated and typically finished with a protective coating (e.g., epoxy paint, internal lining) to enhance its corrosion resistance, especially when storing or processing raw water. This ensures a long operational lifespan and reliable performance, contributing to the overall integrity of your water treatment infrastructure.
Versatile Media Filtration Capabilities
O carbon steel filter tank is designed to house various filtration media, making it highly versatile for different purification needs. Common configurations include:
- Multi-Media Filters: Utilizes layers of various granular media such as sand, gravel, and anthracite to effectively remove suspended solids, turbidity, and sediment. This is a common and highly effective method for pre-treatment.
- Activated Carbon Filters: Filled with granular activated carbon (GAC), these tanks are excellent for removing chlorine, chloramines, organic compounds, unpleasant tastes, and odors from water.
- Iron & Manganese Removal Filters: Specialized media can be used to oxidize and remove dissolved iron and manganese, preventing staining and buildup.
This adaptability allows the tank to be customized to address specific raw water challenges, ensuring optimal preparation of water before it proceeds to more sensitive purification stages like RO, UF, or ion exchange systems. Its design ensures efficient backwashing, allowing for easy cleaning and regeneration of the filter media, thereby maintaining consistent filtration performance.
Essential for Downstream Equipment Protection
By effectively removing particulates and other contaminants, the Stark Water Carbon Steel Filter Tank plays a crucial role in safeguarding expensive downstream water treatment equipment. This pre-filtration step prevents clogging, fouling, and abrasion of sensitive components such as pumps, membranes (RO, UF), and resin beds (ion exchange), significantly extending their operational lifespan and reducing maintenance costs. Its robust design and efficient filtration contribute directly to the overall efficiency, reliability, and cost-effectiveness of your entire water treatment plant.
Parâmetro do produto
| Parâmetro | Especificação / Opções de personalização |
|---|---|
| Foco na palavra-chave principal | Carbon Steel Filter Tank design and capabilities. |
| Material de construção | High-strength Carbon Steel (A3, Q235B, Q345R or equivalent). |
| Internal Lining (Optional/Recommended) | Food-grade epoxy lining, rubber lining, or other corrosion-resistant coatings for enhanced durability and specific applications. |
| Filter Media Compatibility | Multi-Media (Sand, Gravel, Anthracite), Activated Carbon, Manganese Greensand, Birm, Resin, etc. |
| Tipo de desenho | Vertical or Horizontal, Cylindrical Pressure Vessel. |
| Capacidade / Diâmetro | Ampla gama de diâmetros (por exemplo, 600 mm a 3000 mm ou mais) e alturas personalizáveis, com base no caudal e no volume do meio necessários. |
| Ligações de entrada/saída | Ligações flangeadas (normas ANSI, DIN, JIS), tamanhos tipicamente de 2″ a 12″ ou maiores, com base no caudal. |
| Máx. Pressão de funcionamento | Typically 0.6 MPa (6 Bar / 87 PSI) to 1.0 MPa (10 Bar / 145 PSI), customizable for higher pressures. |
| Máx. Temperatura de funcionamento | Up to 80°C (depending on lining material). |
| Valves & Piping | Manual multi-port valve, automatic diaphragm/butterfly valves, or pneumatic/electric actuated valves for backwash/rinse cycles. UPVC, Carbon Steel, or Stainless Steel piping. |
| Bueiros/entupimentos | Bocas de visita superiores e/ou laterais para carga/descarga e inspeção de meios. |
| Tipo de suporte | Suporte de saia ou suportes de sela (para cisternas horizontais). |
| Acabamento da superfície (exterior) | Primer + Anti-corrosive paint coating (various colors available). |
| Testing & Certification | Hydrostatic testing; ASME U stamp, PED, CE upon request for pressure vessel compliance. |
Setor aplicável
- Industrial Water Treatment Plants: Serving as multi-media filters (sand filters) and activated carbon filters for primary removal of suspended solids, turbidity, chlorine, and organic matter, protecting downstream RO systems, UF systems, and ion exchange resins.
- Power Generation: Critical for pre-treatment of boiler feed water, cooling tower make-up water, and general utility water, preventing scaling and corrosion in expensive heat exchange equipment.
- Municipal Water Treatment: Used for filtration of raw surface or well water prior to main disinfection and distribution, improving water clarity and reducing load on subsequent stages.
- Indústria de alimentos e bebidas: Filters process water for production, cleaning-in-place (CIP) systems, and pre-filtration for ingredient water, ensuring clarity and quality.
- Chemical Processing: Filters process water, wastewater streams, and various chemical solutions to remove particulates and impurities, protecting pumps and ensuring product quality.
- Textile & Dyeing Industry: Provides pre-filtered water for dyeing and washing processes, preventing imperfections and ensuring consistent product quality.
- Mining & Metals Industry: For filtration of process water, washdown water, and wastewater containing heavy suspended solids, crucial for environmental compliance and operational efficiency.
- Tratamento e reutilização de águas residuais: Used as primary physical filters to reduce suspended solids in industrial or municipal wastewater streams before further biological or chemical treatment.
- Indústria do petróleo e do gás: Filters produced water, injection water, and various process fluids to protect pumps, injectors, and maintain system integrity.
- HVAC & Cooling Systems: Removes suspended solids from circulating water in large chiller and cooling tower systems to improve heat exchange efficiency and prevent clogging.
Vantagem Um
The Stark Water Carbon Steel Filter Tank offers the significant advantage of **exceptional strength and cost-effectiveness** for large-scale industrial filtration. Constructed from robust carbon steel, this tank provides superior mechanical integrity, capable of withstanding high operating pressures and demanding industrial environments with ease. This inherent durability ensures a significantly longer operational lifespan compared to less robust materials, reducing the need for frequent replacements and minimizing maintenance costs. By offering this high-strength solution at a competitive price point, our carbon steel filter tank provides an economical yet highly reliable foundation for your critical water pre-treatment processes, delivering excellent long-term value and operational stability.
Vantagem DOIS
Our Carbon Steel Filter Tank excels in its **versatile filtration capabilities** and provides **superior downstream protection** for your entire water treatment infrastructure. Designed to house various filter media—from multi-media for turbidity removal to activated carbon for chlorine elimination—this tank can be customized to effectively address specific raw water challenges. By efficiently removing suspended solids, sediment, and other impurities in the early stages of treatment, it acts as a crucial safeguard for more sensitive and expensive downstream equipment such as RO membranes, UF systems, and ion exchange resins. This comprehensive pre-filtration extends the lifespan of your valuable assets, reduces fouling, minimizes maintenance, and ensures the consistent performance of your overall water purification plant.
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FAQ
Q1: Quanto tempo dura o sistema de osmose inversa?
A vida útil de um sistema de osmose inversa depende da qualidade da água e da manutenção. Normalmente, a membrana dura 2-3 anos, enquanto o sistema em si pode durar mais de 10 anos com os cuidados adequados.
Q2: O sistema pode ser personalizado com base nas diferentes condições da água?
Sim, todos os nossos sistemas são totalmente personalizáveis. Analisamos o seu relatório de água e as necessidades da aplicação antes de fornecer soluções à medida.
Q3: A que normas obedece o equipamento STARK?
Os nossos produtos estão em conformidade com a norma CE, ISO 9001, e podem ser concebidos para cumprir regulamentos regionais específicos ou normas industriais, mediante pedido.
Q4: Qual é o prazo de entrega dos sistemas STARK RO?
Os sistemas standard são enviados no prazo de 7 a 15 dias. Para encomendas personalizadas, o prazo de entrega pode prolongar-se até 20-25 dias, dependendo da complexidade.
Q5: Prestam assistência técnica ou orientação para a instalação?
Sim. Fornecemos documentação técnica completa, orientação remota através de vídeo e podemos enviar engenheiros internacionalmente mediante pedido.
Q6: O que está incluído no vosso orçamento?
O nosso orçamento inclui o sistema RO completo, o painel de controlo, as bombas, as unidades de pré-tratamento e todos os acessórios necessários. As ferramentas de instalação e as peças sobresselentes podem ser incluídas mediante pedido.